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AKM22E-ANBNR-00

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　　SMART LINE V3在空壓機熱能回收系統上的應用，在本次對產品的升級改造中，使用了smart line v3代替原來的smart line 700ie, SMART系列PLC的SR60型號CPU作為控制器，通過對現場設備的IO控制以及MODBUS協議跟變頻器通信控制，實現了整套系統監控的功能，實現了對溫度，壓力、流量及第三方變頻器工作狀態的監控顯示，以及必要的修改操作。本次改造，充分發揮了SR60型號CPU的系統功能，來實現對設備的控制和監控，也使我對小型機smart 系列產品的功能有了新的認識。
　　項目名稱：伯恩空壓機余熱回收節能方案
　　一、項目介紹
　　業主原來采用某國產PLC和昆侖通態屏控制，串口通訊現場儀表不能很好的結合顯示控制起來，整套系統改成Smart 系列的控制，整套產品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網通訊簡易穩定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協議通訊)，配置完美無缺。
　　二、工藝原理
　　1.空氣壓縮機壓縮熱的組成;
　　結論;空壓機=電鍋爐
　　2.現場配加空氣能熱水系統，在車間壓縮機系統停機狀態下為保證供熱的持續性所采用的供熱設備：
　　3、控制系統，因為原有的空壓機系統都具有完善的控制系統，負載維護系統的正常高效運行，熱回收系統是冗余系統，所以原有的空壓機組無需做任何控制方面的改變。熱回收本身的控制系統可以采用溫度控制，通過監控熱水箱溫度來控制加熱循環水泵運行，水泵運行時，即為熱回收系統啟動狀態，當需要熱水溫度較高時，可以設定水溫，增加循環次數。為了節能，防止壓縮機未啟動而水泵啟動造成電力的浪費，可以通過測量排氣溫度的方法來作為確定循環水泵是否需要工作。
　　三、設備圖
　　四、工藝設計及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機熱能回收系統的升級改造中，使用了SMART系列PLC的SR60型號CPU作為控制器，通過對現場設備的IO控制以及MODBUS協議通信控制，實現了熱回收系統的自動控制功能，并通過以太網通信實現了與中控室上位機的連接，實現了對溫度，壓力，流量的監控顯示，以及必要的修改操作。本次改造，充分發揮了SR60型號CPU的系統功能，來實現對設備的控制和監控，也使我對小型機的功能有了新的認識。
　　2、IO表設計及PLC選型
　　根據現場設備，匯總需要輸入點13個，輸出點12個，其中兩個輸出點為220V交流輸出驅動接觸器動作，所以選擇繼電器輸出型的PLC，根據IO點數要求，我們選擇了S7-200 SMART系列的SR40型號CPU(實際采用SR60)，并根據需求設計了IO表。
　　3、其它主要電氣設備選型4、確定通訊方案
　　1)、MODBUS通訊方案
　①英威騰CH100A變頻器提供modbus 協議地址表，能夠方便地接入系統。
　　②英威騰CH100A變頻器參數設置
　　通信種類：2：MODBUS RTU形式
　　機器地址：1
　　傳送速度：1：9600bps
　　數據長度：1：8位
　　校驗形式：0：無校驗
　　五、編程與調試
　　1、IO控制程序編程與調試
　　熱水回收系統工藝流程比較簡單，采用過程和分時段送水控制，這里采用了時序控制。
　　利用hmi 讀取和設定PLC時鐘在面板顯示，以達到時鐘一致不變。設定不同時段的送水激活指令以達到自動滿足條件送水的目的。
　　2、MODBUS通信程序編程與調試：
　　samrt 200 plc自帶modbus 庫指令，組態應用變得簡
　　3、上位機組態
　　上位機首先與PLC通過網線連接，然后在軟件中添加新設備。然后建立相關的變量連接：
　　六、結束語
　　SAMRT LINE V3最大的特點外觀時尚新穎、通訊主流飛快，相比之前下載速度不是一個級別的!軟件更新簡潔優化很大，搭配 S7-200 SMART PLC不愧為小系統性價比之王，通訊主流靈活快捷、本次使用的SR60型號CPU的PLC進行系統設計和編程，整體感覺使用性能良好，很適合在系統點數要求不高的場合使用。一串一網的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴展功能無論同變頻器、儀表、網關連接都輕松自如。在工廠小范圍的現場總線主從控制也是不成問題，smart系列的hmi和plc無縫完美通訊對接變得組態是如此簡易方便!
 

BC646VSCEMK Proficy Machine Edition View Standard with Global Care

GFK-0828 Series 90-30 Diagnostic System User's Guide

IC200MDL730 Output 24VDC POS LOGIC 2.0 amp per point(1 group o 8) with ESCP 8 points

IC600CB537RR Communications Control Module Type 3

IC647HSTCSEO1000KM eSignature Option for Historian - Enterprise Corporate Server 1000000 Points (M4 Key)

IC647WDEC WDE:Woodword Modbus Ethernet

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

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Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

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IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

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20G11LF710JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A2P5N113 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

490NAA27102 Quantum MODBUS PLUS電纜,500'

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1756-IM16I 220VAC 16點輸入模塊（每路單獨隔離）

PXIe-5160

PCL-832

SOM-4486

DC2405M

PEAK 600VL

IBM X3250M3

1492-PD3C263 350 A Power Distribution Block

中央處理單元 6ES7414-4HJ04-0AB0 CPU414-4H,1.4MB RAM，60ns，電源 24VDC，MPI/PROFIBUS-DP 主站接口

2097-V31PR2 Kinetix 300 Servo Drive

ENP2335M020 Male Standard/Male Standard, 2 meters

GFK-1866 S2K Series Brushless Servo Amplifier User's Manual

IC220DEM012 VERSAPOINT STATIC DEMO, PROFIBUS NIU

IC647CSPR002 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

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Distributed I/O 1738-IJM23 5 VDC INCREMENTAL ENCODER

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Operator Interface 2711-NM13 2 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

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HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage input module for Series 90-30 with 16-bit resolution and weighing functions.

IC670CHS002 I/O Base, Box Style

QPI-MBP-201 MODULE MODICON MODBUS PLUS

ST-7111 STXi Expansion Power Distribution module module, 24VDC, 1 A 5VDC booster

20BC260A3ANNANC0 PowerFlex 700 AC Drive 20B

20F1ANC260JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B024F104 PowerFlex 40 5.5 kW (7.5 Hp) AC Drive

140DAO84000C Quantum 開關量AC輸出,16點,24-230VAC,隔離,4A/點,C

284D-FVD6P0B-N-R-3-DB-SB-EMI Cntl Mod. Variable Frequency Drive

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ADAM-5052 8ch數字量輸入模塊

PXI-2567

PCI748

Intel S3420GP

8170-735-511

SAGP-865EV

TeKnologue PC4304B

1492-MCAA330 30 A UL489 Miniature Circuit Breaker

1494V-DH644-A NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動器 3RW44566BC34

CBL-3C-MP-30 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 30 feet

GF-0700 Connecting FlashCable to Fowler Mini Trimos, Mahr.

IC200TBX520 Tool box, Micro 20, QuickPanel color touch screen and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSS200 Smart Process Monitoring SPC+ server 200 KPIs

IC647NTS025 CIMPLICITY HMI Terminal Services 25 User Pack

IC693ALG220CA Conformal Coated Analog Input module, four point voltage.

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IC800VMM01LNKSE25 100 W VersaMotion servo motor (0.32 Nm)

SLC/1746 System 1746-NO8I 8 CHANNEL ANALOG CURRENT OUTPUT FOR SLC 500

Industrial Computers 6189V-DIMM256 DIMM MEMORY 256MB

Application-specific products 1403-DMA DISPLAY UNIT FOR POWERMONITOR

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DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

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Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

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20F11GC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R014 Kinetix 5700 1.4kW Shunt Resistor

2711P-RDB12C PanelView Plus Display Module

280D-F12Z-10B-CR-3 ArmorStart Direct Online Starter

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FPM-3190 19“TFT

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MP-945A

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IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

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IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

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IPC-586VDH

SHT-16B-CT/CPCI

PROx 1603-G3A

3C900B-COMBO

CAN-PCI/200

DALSA VA50E-04

1492-SPM3B320-N MCB Supplementary Protector 32 A

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GC646TRT999 Proficy GlobalCare Complete for Viewer Runtime System

HMI-CAB-C103 CABLE PLC DIRECT DL340

IC641GTE669 Series 90 Option Disk for PS/2 Computers

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IC660EBA025 Electronic Assembly for IC660BBA025

IC695NIU001 RX3i NIU with two serial ports and 20K of local logic. Module requires Universal base (IC695CHSxxx) and requires Ethernet module (IC695ETM001).NIU supports all RX3i I/O modules.

IC756WRE049E-22 DataViews Runtime for Windows 25-49, Per User, English, Version 2.2

FlexLogix System 1794-IA8K CONFORMAL COATED, 85-125V AC INPUT MODULE, 16 PT

PLC-5/1771 System D1771-6.5.94 FORCE CONTROL MODULE USER MANUAL

Process Control 1757-PLXSIFE PLX HW 620 LCS SERIAL & ETHERNET QUICKBUILDER I/F

Operator Interface 2711P-B10C15B1 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, STD MEM

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Support GML-DUR SUPT REINSTATEMENT CONTRACT FOR GMLDU

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Motion Control 2098-IPD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA5000 DEVICENET

BC646MDA075 View Development /Runtime 75 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

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20C-DA1-A PowerFlex 700H 24V DC Control IO Board

20G1ABC770AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N114 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C4A8 PanelView Plus Terminal

6SE6440-2UC17-5AA1 0.75KW

SC-N5 380VAC/105A 55KW 110V . 220V AC 2NO+2NC

UG221H-TC4 5.7寸 TFT 16色 320*240 24VDC

SCC-AI04

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MRT-6320P-R

CORECO iMAGING X64-AN OC-64A0-02040

PCM-087

PWA 91\262C

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通用型變頻器 6SE6 420-2UD15-5AA1 0.55 KW，73 x 173 x 149

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT input system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO500KM eSignature Option for Historian - Enterprise Corporate Server 500000 Points (M4 Key)

IC647WFLPCA Proficy Workflow - Production Corrective Action Templates and Reports

IC694ALG223CA Input module, analog 16 point single ended, current.

IC756RDV010K-99 DV Draw Development on IRIX Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-OW16 16 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QA STEPPER MOTOR POSITIONING ASSEMBLY W/ 1771OJ,-M1

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78004657 Target Two-Axis Motion Controller Expansion Card Kit

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IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long

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20G11NC043JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D013N114 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21830 Quantum MBUS+ DROP CABLE 20' LFT-HD DE

294D-FD2P5P-G1-3 Variable Frequency Drive

S8JC-03505 NEW 220VAC，容量： 35W輸出 5V ? 7A

1756-IF16 模擬量輸入模塊（8路差分或4路高速差分）

PXIe-6358

DAQ-2213

S5247G2NR-EFI

CONTEC PIO-32/32B(PCI) H