CR03302現貨 in stock! 歡迎來電咨詢~！！

CR03302,

CR03302

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近幾年，隨著我廠生產規模的逐步擴大，就更加要求氣體調節在生產中的穩定性和快速性，而目前傳統的二次儀表已無法滿足現有的控制需求。主要表現在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統的二次儀表，致使數據采集緩慢、調節滯后，降低了系統運行的穩定性。

　　2)儀表內部信息儲存量小，采集的壓力、流量等數據無法長期保存，不便于日后生產工作的歷史查詢和分析。

　　3)系統可靠性低，需要配專人負責該系統的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統，解決當前存在的問題。

　　1、PLC控制系統的特點及組成

　　PLC在現代工業控制領域中早己得到了廣泛的應用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優點。它通用性強，適應面廣，特別在數字量輸入/輸出等邏輯控制領域有無可比擬的優點。PLC具有豐富的邏輯控制指令和應用指令，它提供高質量的硬件、高水平的系統軟件平臺和易學易編程的應用軟件平臺。另外，PLC即有自身的網絡體系又有開放I/0及通訊接口，很容易組建網絡并實現遠程訪問。

　　PLC采用Siemens公司生產的S7-300系列，由于現場的PLC系統與主控室的上位機距離較遠(800米左右)，因此通訊系統需成對加裝RS-485中繼器，另外在現場增加TP27-10//觸摸屏進行數據顯示，確保系統運行的穩定性。

　　1.1系統結構及硬件配置

　　根據控制需求，CPU模塊采用CPU314、數字量輸入(DI)采用SM321模塊，數字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現機架擴展，上位監控機采用SIEMENS公司CP5611網卡完成計算機與PLC之間的數據通訊。整個通訊網絡采用MPI的通訊協議，從上位機上可對整個氣體調節過程進行監控和操作。

　　1.2控制系統的功能實現

　　PLC程序的編制直接關系著供氣系統能否正常工作，而程序設計的關鍵在于編程者對工藝系統的理解程度和程序編制技術的靈活應用。因此，在程序設計中首先考慮了供氣壓力調節系統的特點，將程序設計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現場對工藝的調整，又可針對配套設備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態、地址和站址的分配以及編制整個生產過程的控制程序的。上位機監控軟件采用國產軟件組態王，全部采用漢化界面，便于系統的開發與操作，該系統運行于Windows2000中文平臺，可實現對生產過程的全面監控，對重要參數形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數的歷史趨勢、實時趨勢，實現壓力調節的手自動切換、操作、壓力的高、低限報警、流量數據的顯示與累計，滿足高生產率的調度需求。

　　1.3現場顯示

　　現場采用TP27觸摸屏進行參數顯示、控制，觸摸屏程序由組態軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現場壓力、流量、閥位的顯示與操作。可作為操作人員現場操作的依據。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務：傳送現場監控數據;運行監控;故障記錄和排除提示;參數設置;生產數據管理和處理;圖形化示教和離線編程。

　　2系統實現了供氣系統的自動控制和監控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統控制功能：

　　系統可以實現上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現場、就地實現高、低限壓力報警;

　　3)簡單、方便的參數設定：

　　壓力調節閥的壓力設定值、P、I、D等參數可以在上位機中設定。

　　2、系統控制功能

　　(1)過程控制的功能：

　　1)系統對供氣壓力實現了PID自動調節控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉換處理;

　　3)實現了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯鎖邏輯控制實現開/關的控制，邏輯控制及用戶自定義功能塊等。系統實現了電磁閥控制以及參數越限報警等功能。

　　(3)人機接口

　　HMI系統中包含主工藝畫面，各系統送氣壓力、流量，供氣壓力調節等多幅畫面，畫面直觀、豐富，具備PID在線調節、在線顯示調節曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調節間數據報表。實時趨勢曲線和歷史趨勢曲線可隨意設定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設計

　　根據該系統具體情況，PLC系統軟件設計過程中著重要考慮的是以下幾個方面：

　　(1)數據采集及工程量轉換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結構緊湊而又靈活。

　　PID調節是該系統中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

110-0002-04 415-0004-03-A

Alitronika AT2780 DVB-T/H/C

ARCNET AN-520BT

Ablecom PWS-0044-M

HPU4800ADA-100

COMI-LX504

1492-SPM3C040-N MCB Supplementary Protector 4 A

軟啟動器 3RW44366BC36

6ES78105CC000YM2

1497D-A12-M22-0-2 GEN PURPOSE TRANSFORMER

1606-XLSBUFFER48 Power Supply 48V DC Buffer Module

1769-L30ER CompactLogix 1 MB ENet Controller

190E-ANEJ1-CB25C 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYN2 194R Disconnect Switch

2090-CPBM7DF-14AF20 MP-Series 20m Continuous-Flex Cable

2090-XXNPT-16S15 TL-Series 15 m Length Power Cable

CBL-3T-RD-10 Resolver cable for MTR-3T series servo motors. 10 feet

GF-0912RS-15/FOW Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (FOW) - 15 ft.

IC200UAR014-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp & 4 at 2 amp), 120V/240VAC Power Supply

IC646TDV915 1500 I/O Point Development System

IC647NXV000 Proficy Tracker Order Execution Management Display

IC693ALG223LT Analog Input, Current, 16 Single Channels (LT)

IC752DDZ000 New DataDesigner editor, supports DataPanels 20, 30, 40, 50, 60, 85, 1 50, 160 and 240

IC800VMM20MBKSE25 2 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (9.55 Nm)

SLC/1746 System 1746-QV OPEN LOOP VELOCITY CONTROL MODULE

Industrial Computers 6189V-SLCDRW CD DRIVE WRITEABLE (SLIM)

Application-specific products 1403-NSC COMMUNICATION MODULE FOR POWERMONITOR

Operator Interface 2711-K6C5L1 PV600 COLOR KEY, RS232 (DH485)

Support 9301-2SE2500R SUPT REINSTATEMENT CONTRACT FOR 93012SE2500

Support 9380-RSB500S SUPT RENEWAL CONTRACT FOR 9380RSB500

DeviceNet Products 1734-SSI SSI ABSOLUTE ENCODER INTERFACE

RSI Software Products 9301-2SE3200ESE RSVIEW32 RUNTIME 300 (SPANISH)

RSI Software Products 9358-BPC60U2 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 10 TO 60

Motion Control MPL-B430P-RK22AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V

Motion Control 2090-SCEP5-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,5.0M

GFK-1186 TCP/IP Ethernet Communications for the Series 90-30 PLC Station Manager Manual

IC646MDD075 Logic Developer PC (HRT) 75 Tag Runtime & Development System

MSP-RTD-IN1 Obsolete - 100W PT (-200 to 850C) in / Pulse out

QPI-COS-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: CANopen

PXIe-4082

PCI-7250

TC-PCIC01

ACE-832AP-RS

PM-1033

CBP-3064

1492-PD31123 380 A Power Distribution Block

中央機架 6ES7403-1TA01-0AA0 ER1 機架，18 槽，只能插信號模板

變送器 3RS17051FD00

TIA 博途數字化選件 6ES7823-0AA00-1AA0 SIMATIC ProDiag S7-1500 for 250 Supervisions

1585J-M8PBJM-5X 1585J Ethernet Media Cables

1760-MM2B Pico 12 or 18 Point Memory Module

188-K2D200 Miniature Circuit Breaker 20 A

194L-E12-3262 12A 194L Load Switch

2090-CNSSPSS-AA07 Kinetix 6000M network cable

2090-XXLF-TC3200 Kinetix Drives Line Filter

BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

IC646NGS000 Sharp TCP/IP Communications

IC647IPCC IPC:Honeywell IPC 620

IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

Support 9357-DNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357DNETMDAD3E

Support 9363-MAILMANR SUPT REINSTATEMENT CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE2403KOE RSVIEW32 WORKS 32K WITH RSLINX (KOREAN)

RSI Software Products 9358-B10U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MJ24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,30M

CBL-149 Cable.SIMATIC T.I. 535 Port 2 (RS-232)

IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0752 750W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M-50 iFIX WebSpace 20 Additional Users (M4 key)

PXI-2544

W26361-W10-Z2-02-36

Hivertec HPCI-CPD534A

PCI-1756

FI-RBXAT-PEL02Z/4 FI-RBXAT-PEL02/3

PCI-9016

1492-MCAA220 20 A UL489 Miniature Circuit Breaker

1494U-LA36 1494U 30A-60A Aluminum Lugs

軟啟動器 3RW44552BC45

Safety Advanced V14 6ES7833-1FA14-0YK5 STEP 7 Safety Adv. V14 SP1 Upgrade SW DL

1585D-M4UBDM-5 Micro D-Code, QD Style Ethernet Media

1756-IT6I ControlLogix 6 Pt Isolated TC In Module

1797-OE8H FlexEx 8 Point Analog Output Module

194E-E40-3753 40 A 194E Load switch

2090-CFBM6DD-CCAA04 TL-Series 4m Feedback Cable

2090-SCEP0-2 Kinetix 0.2-0.2m Fiber Optic Cable

BC646MDA300 View Development/Runtime 300 I/O with Proficy GlobalCare Complete

GC647ADC001 GC PA Dashboard Client

HMI-CAB-C49 DOWNLOAD CABLE PROG TTL TO RS232

IC641SWP058 Windows 95/NT Host Drivers Tool Kit (SNP, Ethernet SRTP, EGD consume o nly)

IC647IFCLNTSRO001M iFIX iClientTS Read Only 1 PK (M4 Part)

IC660EBA105RR Current Source Analog Output, 115Vac/125Vdc Power, Elec Asm

IC695PSA140CA RX3i Conformal Coated 120/240VAC, 125VDC Multipurpose Power Supply is suitable for use in load-sharing and redundancy application.

IC756WRE099E-22 DataViews Runtime for Windows 50-99, Per User, English, Version 2.2

FlexLogix System 1794-OA8I 85-132V AC OUTPUT MODULE (ISOLATED), 8 POINT

PLC-5/1771 System D1785-6.5.13 PLC-5 PROTECTED PROCESSORS SUPPLEMENT MANUAL

Process Control 1757-PLXSIFR PLX HITACHI QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15B2 PV PLUS 1000, KEYPAD, CNET, AC PS, EXT MEM

Support 9310-WE5200R SUPT REINSTATEMENT CONTRACT FOR 9310WE5200

Support 2706-MB1S SUPT RENEWAL CONTRACT FOR 2706MB1

Support F1785-L40C15SERC FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAFRE RSVIEW SE VIEW CLIENT (FRENCH)

RSI Software Products 9399-PRTLUG RSPORTAL USER'S GUIDE

Motion Control 2098-DSD-HV150-SE HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/SERCOS

BC646MDC150 Logic Developer - PC & View Development/Runtime 150 I/O

IC300MIX912 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 ISOLATED (500V) channels Analog Inputs, current (0-20ma, 4-20ma), 12 bit; 2 channels ISOLATED (500V) Analog Outputs, current (4-20ma)

IC752SKT005RR Datapanel 320T MEG Starter Kit: Includes Datapanel 320T Mono Expansion with 2 MB & Genius (CBT020), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-0-E-SRR Servo Motor with Seal

PCI-6035E

Am5X86-P75-S

IPC-610H PCA-6006

ASUS華碩P5E64

LMB-868

BANDIT-VGA XR-M130-18500

1492-L10 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16R Connection Products

軟啟動器 3RW44243BC44

通信模塊 6GK7 543-1AX00-0XE0 CP 1543-1：RJ45，工業以太網 通訊模塊

1585-C8CB-S600 Cable Spool Ethernet Media

1746-P1 SLC Rack Mounting Power Supply

1790-7CMCBL CompactBlock LDX Expansion Cable

194E-A100-1753-6G 100 A 194E Load switch

20-PP10002 CABLE L1,L2, L3, FR10, PF700H, PF700S

2090-CSBM1DF-18AA12 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNADC0 PowerFlex 70 AC Drive 20A

GC-8461-SW-MT Modbus (RTU, ASCII, TCP, Enron)

HE300GEN200 Genius interface board for AV300/DV300 Drives

IC600KD516RR Mini OIT - Touch

IC647HSTES1KM Historian Enterprise Server 1000 Points (M4 Key)

IC648MNT076 Annual Software Maintenance for LM 90-70 Standard Serial Communication s

IC694ALG442CA Conformal Coated Analog Input module, 4 in and 2 out. Voltage and current supported.

IC756SDV000J-98 DV Development - Solaris Op Sys, Japanese, Version 9.8

MicroLogix 1200 System 1762-RPLDIN2 REPLACEMENT DIN LATCHES FOR 1762 I/O

PLC-5/1771 System 1771-WB FIELD WIRING ARM, 12 TERMINALS, GOLD PLATED

Distributed I/O 1794-IF2XOF2I ISOLATED ANALOG COMBO MODULE

Communications 9399-WAB32LUGES RSLINX LITE USER GUIDE (SPANISH)

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Support F1771-ILSERB FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD000PTE RSLOGIX 5000 SERVICE EDITION, PTG

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829-1-AC Thumbwheel Assembly. 1 Digit, AC Logic. Dust Seal

IC200MDL330 OUTPUT 120VAC 0.5A PER PT ISOLATED 16PT

IC697CMM799RR Replacement Part, MAP 30 Modem, Broadband, All Channels

MTR-1324-E-D-E-0RR Stepping Motor Nema34 Encoder

ExpressCard-8420/2

HSC-1462CLDN

UDIOCODES TRUNKPACK-100

ESX180

WY580-T4

NOVA MC8043P

MELEC 運動控制卡 C-871

1492-SPM3B100 MCB Supplementary Protector 10 A

軟啟動器 3RW40271BB04

電機啟動器 3VU16403CR00

150-F60NBR SMC Flex Smart Motor Controller

1734-IA2 POINT I/O 2 Point Digital Input Module

1783-BMS10CL Stratix 5700 10 Port Managed Switch

193-EIOGP-22-240 E300/E200 240V AC Control Module

20-750-DB1-D2 PowerFlex 750 Frame 2 DB Resistor Kit

2090-CPWM7DF-10AF60 MP-Series 60 m Length Power Cable

2098-DSD-005X-NV1 Ultra 3000 Servo Drive

G-0001-A 6 Foot Gage Extension Cable

GFK-2079 PMC IDE Hard Disk Adapter User's Manual

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP000 DNP3 Master Protocol for Unlimited points

IC647ROC050M ROC:Fisher Remote Operations Controller for 250 Units

IC693MDL390RR 120/240 Vac Isolated Output, 2 Amp (5 Points)

IC756CNU001 Architecture Change/Addt'l User - Intel x86

MSI-PROD-UNL-43 Unltd Site Clients - Product Mang-43

PLC-5/1771 System 1771-SN SUB I/O SCANNER MODULE

Distributed I/O 1790-T8A0X LDX I/O, 110V AC, 8 INPUT EXPANSION, TERMINAL BLK

Communications 1785-TR10BF AUI TO F.OPTIC ENET TRANS

Operator Interface 2711E-NF3 FUNCTION KEY LEGEND INSERTS, PV1200 & PV1200E

Support 9305-RSVADDCJPR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCJP

Support 9324-RLD600S SUPT RENEWAL CONTRACT FOR 9324RLD600ENE

DeviceNet Products 9355-WABOEMENE RSLINX OEM - ENGLISH

RSI Software Products 9301-2SE3400ITU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2 RSWIRE DESIGNER/JIC PROFESSIONAL PACK

Motion Control 1326AB-B410J-M2L MOTOR,SERVO,460V,2.7NM,7250RPM,MULTI,IP67

2224 Greyline OS, 2 Line, (20) 5MM Chars, Backlit Supertwist LCD. ASCII /Serial Interface, NEMA 4

HE800ACC006 Cage-clamp (screw) style I/O plug, 6-terminal. (Qty 1). May be used as an alternative to the standard SmartStack plugs which are spring-clamp style.

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC302) will enable Series 90-30 & Series 90-70 CPUs (except CPU374) to go up to 75 months (shelf life of 10 years ) of RAM memory backup w/no power & the CPU374 backup=15 mo

QPK2D101S2P QUICKPANEL 6" STN COLOR WITH CE MARK

TGT-000A-2-0 Target series 2-axis motion control module

SCC-SG03

TAHOMA TECH 10118B

INTERFACE PCI 8521S

100-79-0810-00

SC I486

MK620-MCT01

1492-SPM1B400 MCB Supplementary Protector 40 A

直流電源 6EP1436-3BA00 3 相 400-500VAC 輸入，24VDC/20A 輸出

電機啟動器 3VU13400MD00

1497D-A15-M21-0-22 GEN PURPOSE TRANSFORMER

1607-XT200D2A ArmorPower Dual 24VDC Output 91W PS

1769-OB16 CompactLogix 16 Pt 24VDC D/O Module

190S-AND2-CB25C-KN-V 1.6-2.5 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PBS1 Non-Fused 194R Disconnect Switch

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IC200UDD240 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) 24VDC Sink Outputs, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery no

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IC752DSX000RR Datapanel 160 - 240x64 LCD display with LED backlight. Includes integ rated keypad for data entry. No touch capability. Various sizes of t ext, bitmaps, bar graphs, messaging. Supports limited PC/104 capabili ty.

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