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CIMR-JT2A00012BAA

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數(shù)控加工技術(shù)是通過(guò)數(shù)字化信息來(lái)自動(dòng)化控制機(jī)械設(shè)備的技術(shù)，隨著科學(xué)技術(shù)的發(fā)展，產(chǎn)品更新?lián)Q代較快，多品種、中小批量生產(chǎn)的比重越來(lái)越高，對(duì)零件的形狀及精度要求也越來(lái)越高。傳統(tǒng)的加工設(shè)備和制造方法難以滿足要求，而數(shù)控加工技術(shù)能夠有效解決結(jié)構(gòu)復(fù)雜、精密、小批多變零件加工問(wèn)題，因此，得到廣泛應(yīng)用。
在實(shí)際生產(chǎn)中，通過(guò)模具加工生產(chǎn)出的價(jià)值，要遠(yuǎn)遠(yuǎn)大于模具本身的價(jià)值。在模具制造生產(chǎn)過(guò)程中，使用數(shù)控加工技術(shù)不僅可以保證模具的精度，而且可以方便高效的對(duì)模具進(jìn)行設(shè)計(jì)和加工。因此，數(shù)控技術(shù)在模具制造中發(fā)揮著重要的作用。
1、 數(shù)控加工技術(shù)特點(diǎn)

數(shù)控加工技術(shù)分為數(shù)控機(jī)床和數(shù)控編程兩方面，其中，數(shù)控加工機(jī)床屬于模具制造中的硬件設(shè)施，直接影響著模具加工的質(zhì)量和效率；數(shù)控編程則屬于軟件設(shè)施，可以滿足不同模具的加工要求，從而方便、高效的完成了加工任務(wù)。

1.1 高質(zhì)量的產(chǎn)品性能

傳統(tǒng)的模具制造技術(shù)不成熟，制造工藝較粗糙，加工產(chǎn)生的次品和廢品率較高，模具質(zhì)量較低，難以滿足高質(zhì)量的要求。相比與傳統(tǒng)的模具制造，數(shù)控加工技術(shù)采用了數(shù)字一體化操作系統(tǒng)，能較好的控制誤差，保證加工精度且質(zhì)量穩(wěn)定。

1.2 較復(fù)雜的零件加工

數(shù)控機(jī)床的驅(qū)動(dòng)裝置主要由主軸電機(jī)、進(jìn)給單元、進(jìn)給電機(jī)及主軸驅(qū)動(dòng)單元四部分組成，能夠?qū)崿F(xiàn)多坐標(biāo)的聯(lián)動(dòng)，完成模具生產(chǎn)的各項(xiàng)復(fù)雜工作，適用于加工復(fù)雜模具。
1.3 高效的生產(chǎn)率

隨著市場(chǎng)經(jīng)濟(jì)的不斷發(fā)展，需要有競(jìng)爭(zhēng)力的產(chǎn)品來(lái)帶動(dòng)生產(chǎn)效率的提高，模具制造周期、產(chǎn)品質(zhì)量及加工生產(chǎn)成本，對(duì)模具產(chǎn)品的市場(chǎng)競(jìng)爭(zhēng)力影響較大。因此，如何縮短模具制造周期、提高產(chǎn)品質(zhì)量顯得尤為重要。

數(shù)控加工技術(shù)利用數(shù)字操作系統(tǒng)對(duì)加工過(guò)程進(jìn)行控制，大大縮短了模具制造時(shí)間，整個(gè)加工生產(chǎn)過(guò)程高速、高效，提高了生產(chǎn)效率和產(chǎn)品質(zhì)量。

1.4 高度的自動(dòng)化

數(shù)控加工技術(shù)采用數(shù)字化的操作技術(shù)，連續(xù)性好，自動(dòng)化高。相對(duì)于傳統(tǒng)的加工技術(shù)來(lái)說(shuō)，不但能降低操作工人的勞動(dòng)強(qiáng)度，而且模具制造的連續(xù)性好，不易出錯(cuò)，能夠提高模具的加工效率高，且質(zhì)量較好。

在自動(dòng)化技術(shù)下，生產(chǎn)可以實(shí)現(xiàn)流水線，各部分的操作人員只需按要求進(jìn)行操作即可。因此，數(shù)控加工技術(shù)被不斷應(yīng)用于模具的加工生產(chǎn)中，進(jìn)一步提高了企業(yè)的經(jīng)濟(jì)效益

1.5 對(duì)操作人員技術(shù)要求高

同傳統(tǒng)模具制造不同，數(shù)控加工技術(shù)多操作人員的專業(yè)水平要求較高，需要具備專業(yè)的數(shù)字化技能，除必須掌握計(jì)算機(jī)操作技能外，還必須精通數(shù)控加工技術(shù)的各種控制語(yǔ)言，只有熟練掌握數(shù)控加工語(yǔ)言，才能完成代碼的編寫，實(shí)現(xiàn)對(duì)數(shù)控機(jī)床的操控。

為了能夠充分發(fā)揮數(shù)控加工技術(shù)在模具加工中的重要作用，只有具備專業(yè)水平的操作人員才能夠從事相關(guān)工作。
 

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