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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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RSI Software Products 9324-RLD2U7ITE RSLOGIX 5000 MINI TO PRO UPGRADE, ITALIAN

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RSI Software Products 9358-PLTM2500U4 UPGRADE: IN-SUPT: PLANTMETRICS 50 TO 100 WORKCELL

Motion Control 8720SM-063S5QAS3 63KW/117.5AMP,750 VDC,AMP AC MOTOR WITH SNS60 ENC.

A06B-0032-B175#7008 B2/3000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200TBX214 Tool box, 14 point, (IC200UDR001) 24VDC In/Relay Out, requires 120VAC Power, VersaMax SE (IC200SET001) with all software, cables (IC640VPS002)and manuals.

IC698PSA100 RX7i PLC Power Supply, 85 to 264 VAC at 47 to 63 Hz Input, 100 Watt output

MTR-1350-E-D-E-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

ZA06B-0078-B503 B12/3000is servo motor with 24 VDC brake and 128k serial encoder

20BD248A3ANNAND0 PowerFlex 700 AC Drive 20B

20G11RD2P1AA0NNNNN PowerFlex 755 AC Packaged Drive

25-FAN1-FD PowerFlex 520 Frame D Fan Kit

140XCP40100 Quantum 10槽本版安裝架, 125MM

FRN5.5F1S-4C 9.5KVA 12.5 A 5.5 KW 3相AC380V/50Hz/60Hz

Z-15G-B 觸點:1開/1閉,10A 250VAC機械壽命:1000萬次?彈簧式微按鈕型

1492-SPM3C100 MCB Supplementary Protector 10 A

軟啟動器 3RW40472TB05

模擬量輸入模塊 6ES7 231-5ND32-0XB0 SM 1231 AI 4 x 16 位

150-SB2NBD SMC-50 SOLID STATE MOTOR CONTROLLER 110A

1734-OX2 POINT I/O 2 Point Output Module

1783-IMXDC Stratix 5410 DC power supply

193-ESM-IG-30A-C23 E300/E200 30 Amp Sensing Module

20-750-I1-C770D740 PowerFlex 750 Inverter Assembly Kit

2090-CPWM7DF-14AF20 MP-Series 20m Length Power Cable

2098-DSD-HV150 Ultra 3000 Servo Drive

GA646PMESCH GlobalCare Assist for PCM Machine Edition Version Scheduler

GP-0602NT-F7 GagePort LVDT NT (Full Bridge for Marposs)

IC5002TBX0130 PanelPC 12 inch Performance Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTAE1KM Alarm and Events Option for Historian - Standard Server 1000 Points (M4 Key)

IC647SPM001 Scheduler Plus Module

IC693MDL732RR 12/24 Vdc Output, 05 Amp, Positive Logic (8 Points)

IC756HDV001K-97 DV Development - HP/UX Op Sys Addt'l User, Korean, Version 9.7

MSI-SDK-5 SDK Connections 5 Pack

PLC-5/1771 System 1771-IM INPUT MODULE, 220V/240V AC/DC, 8 INPUT

Distributed I/O 1791D-16B0 DNET 24 VDC COMPACTBLOCK I/O, 16 IN SINK, BASE

Communications 1784-PCM4 1784-PCMK DH485 COMMUNICATION CABLE (RJ45)

Operator Interface 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

Support 9305-RSVADSITS SUPT RENEWAL CONTRACT FOR 9305RSVADSIT

Support 9515-RSEOL074R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL074ENE

EtherNet/IP Products 2711-K10C20 PV1000 COLOR KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403PTE RSVIEW32 RUNTIME 32K WITH RSLINX (PORTUGUESE)

RSI Software Products 9356-PRO2200U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.300 TAG

Motion Control 1326AB-B720E-M2K7L MOTOR,SERVO,460V,30.9NM,3500RPM,MULTI,BRK,IP67

4161-6-24-N12 BCD TO 7 SEG DISPLAY. 6 DIGIT. 24 VDC. NEMA 12

HMI-CCT-301 BACKLIGHT TUBE 10.5" STN QPI3 Series (QPI-3xxxx-Sxx)

IC693CPU313 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program)

SFW-CCSD-6-0.2 CCS for Windows Software v6.0 CD-ROM

TRM-21006676 IMC controller I/O connector

20BD-DB1-2 PowerFlex 700 Dynamic Brake Resistor Kit

20F1ANF212AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E6P6C104 PowerFlex 40 4 kW (5 Hp) AC Drive

140EHC10500 Quantum 高速計數(shù)模塊, 35kHz@5 VDC, 5通道

284G-FVD2P3D-10-RRG-CBG-DB1-EMI ArmorStart 284 Controller

E2K-C25ME1 25mm,電容式,三線,常開 200mA NPN電源:10-30VDC圓M34

1492-SPM1C320-N MCB Supplementary Protector 32 A

通用型變頻器 6SE6 430-2UD42-5GB0 250 KW,,326 x 1533 x 545

電機啟動器 3VU13402MJ00

150-C251NBD SMC-3 251A Smart Motor Controller

1609-500SBAT 1609 UPS Accessory

1770-CD8 Data Highway 800-800 ft Length Cable

193-EC1AD E3 1-5 A Overload Relay

194R-TL1 194R 100-200 Amp Multi-tap Terminal Lugs

2090-CPBM7E7-10AF04 MP-Series 4 m Length Pwr and Brake Cable

2093-AC05-MP2 Kinetix 2000 Integrated Axis Module

CP6B-0WEB-0070-AZ Shielded motor power cable for B22is motor (straight connector). 7 meters

GF-AB.01V Connecting FlashCable to Analog Bipolar +/-.01 V (No connector).

IC200UEX012-24 Qty of 24, 14 point expansion. (8) 24VDC In, (6) Relay Out, 24VDC Pow er Supply (includes IC200CBL501)

IC647ADMM "ADM:Azonix uMAC 1050, 1060, 6000"

IC647PCM010 Proficy Change Management Server - 10 Concurrent Users

IC693CBL328 Cable, Right Side, One - 24 Pin 90 Degree Connector, 3 Meter

IC754BEZ06GAS Replacement Gasket for 6-In SSteel Bezel

IMC-31CE-2-MODRR IMC-D Series Servo Motor Controller, Enhanced, 12 Amp

SLC/1746 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O

Application-specific products 1404-M805A-RIO-02 MASTER MODULE-PQ RIO COM-120/240V P/S-CLASS0.2

Operator Interface 2711-K10G8L1 PV1000 GRAYSCALE KEY, DH+ & RS232 PRINT

Support 9301-2SE3350S SUPT RENEWAL CONTRACT FOR 93012SE3350

Support 9381-P500ENR SUPT REINSTATEMENT CONTRACT FOR 9381P500EN

DeviceNet Products 1790-7CMCBL LDX I/O REPLACEMENT RIBBON CABLE, 7CM (LOTS OF 5)

RSI Software Products 9301-2SE3300PTE RSVIEW32 RUNTIME 1500 (PORTUGUESE)

RSI Software Products 9358-EPBKY01ENE RSBIZWARE EPROCEDURE BACKUP KEY 1 UNIT

Motion Control MPL-B4540F-SK24AA MOTOR,SERVO,10.2NM,3000RPM,SINGL,460V,BRK

Motion Control 9101-0402 CONNECTOR KIT, MOTOR ENCODER, F/H, 90 DEG

GQPJ2D100L2P/S QUICKPANEL JR. MONO 5" WITH ADHESIVE GE LABEL

IC646MRC300 Logic PC & View 300 Tag Runtime System

MTR-3T21-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

SFW-TGTP-1.22 Target series flash memory card version 1.22

20BC056A3AYNAEC0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE027AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD150 PowerFlex EMC Filter