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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)�損壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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Motion Control 2090-XXNPY-16S12 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,12M

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IC641VPP700 VersaPro Professional Edition - Windows Programming Software for Series 90-70, Series 90-30, and VersaMax PLCs

MICROGUS Win95/NT Programming Software for Microgreyline

PSPC-DC25-220L Prof Shop Floor SPC DC 25 User 220v

20BC011A0NYNANC0 PowerFlex 700 AC Drive 20B

20DM460N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H070-ADP-IN K5500 FR3 input connector set

2711P-RAK12S PanelView Plus Accessory

280-PWRM35G-M20 ArmorConnect 3-PH Power Media trnk cable

CQM1H-MAB21 模擬量I/O板 2點(diǎn)

1492-MUA3-A10-A13 1773 - 1756 Conversion Mounting Assembly

通訊處理器CP 6ES7 340-1BH02-0AE0 CP340，標(biāo)準(zhǔn)串行通訊模塊，20mA /TTY 接口，最高 19.2kbit/s,15 針 D 型接口

行程開關(guān) 3SE53220SJ21

TIA 博途 WinCC 選件 6AV2107-0FB00-0BB0 SIMATIC WinCC Redundancy for Runtime Professional

1585J-M8HB-5 RJ45 Ethernet Media

1756-TBCH ControlLogix 36 Pin Screw Terminal Block

188-K1D400 Miniature Circuit Breaker 40 A

194E-Y40-1753-6N 40 A 194E Load switch

2090-CFBM7E7-CEAF20 20 m Length SpeedTec Extension Cable

2090-UXNPAMP-10S30 MP-Series 30 m Length Power Cable

BC646VSCEMK Proficy Machine Edition View Standard with Global Care

GC647IFPLSR00900 GCC iFIX Plus SCADA 900 I/O Srv

IC200CBL635 Siemens S7-2000 9-pin, RS-485 Cable to DataPanel 45/65/85

IC646MPS101 Logic Developer PLC Standard with Programming Cable

IC647IFSTDV00075C iFIX Standard HMI 75 I/O Development (M1Component Part)

IC670ALG240RR Analog Input Current 16 Channel

IC697CPU781RR CPU, 16 MHz, 12K Discrete I/O, Expandable Memory

IC800PSHV030 PSM-30HVi 301 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-OV16E 10-30 VDC ELEC FUSED SINKING OUTPUT 16 PT (20 PIN)

Industrial Computers 6182H-10KRH4B VVCE 1000, KEYPAD, STD MEM, ENET, AC

Process Control 1757-FIMEXP080 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB15C PV PLUS 1500, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WABCENS SUPT RENEWAL CONTRACT FOR 9355WABCEN

Support 9351-WESR SUPT REINSTATEMENT CONTRACT FOR 9351WES

ControlNet Products 1747-SCNR CONTROLNET SCANNER FOR SLC PLATFORM

RSI Software Products 9301-2SE2400FRU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9355-WABOEMESE RSLINX OEM - SPANISH

Motion Control MPL-A320H-SK24AA MOTOR,SERVO,2.94 NM,3500RPM,SINGL,230V,BRK,5.1KG

Motion Control 2090-U3AE-D4403 CABLE,TWO AXISTO LOGIX 1756MOAE2 CARD,3M

CBL-116-3 Cable. Westinghouse 1000 (RS-232)

IC5105KAW0000 15" Intelligence Industrial PC, Panel-C Series Win2000

IC800PCUBC10S030 PowerCube Flying Lead Interface Cable, 1000 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00150M iFIX Optn: ESig & ERec 150 I/O Development (M4 Part)

20AD027A3AYNADC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC385A0ENNBNANE PowerFlex 700S AC Drive 20D

20L-GH10-B1 Hose Kit,(2)10 Ft X 0.75In Dia.,W/ Fit

25C-E9P9N104 PowerFlex 527 5.5kW (7.5Hp) AC Drive

280-PWRM22C-M05 ArmorStart Three-Phase Power Media

FX2N-128MT 主機(jī)64入/64出?晶體管輸出

1492-M6X10V1-100 Connection Products

1494H-EN3H6 Heavy Duty Fusible Safety Discon Switch

軟啟動(dòng)器 3RW44466BC35

ET 200SP 6ES7193-6BP20-0DC0 基座單元 BU20-P6+A2+4D，類型C0，直插式端子，帶2個(gè)AUX端子，用于新負(fù)載組，20mm寬

1585D-M4TBJM-20 Micro D-Code, QD Style Ethernet Media

1756-HIST1G Historian ME 1 Gig in ControlLogix Rack

1794-OW8 Flex 8 Point Relay Output Module

194E-DA16E 194E Load switch

2090-CCPP8S8 Kinetix 6000M hybrid coupler cable

2090-DANPT-16S30 TL-Series 30 m Length Power Cable

ABKSTDN0000/SER 6 inch Color STN/ TCP Label/ 24VDC/ with HMI-CAB-C52 & HMI-CAB-C83/ UL/ cUL/ CE/ UL1604

GC646PEW110E Proficy GC for OP EWS Development Software 700 I/O

HE800ACC112 Cage-clamp (screw) style I/O plug, 12-terminal. (Qty 10)

IC640BSS303RR Series Six Interface Board

IC647HSTSSEO150KM eSignature Option for Historian - Standard Server 150000 Points (M4 Key)

IC660BLM506 Bus Terminator 150 Ohm (Qty 4)

IC695CMM004 RX3i serial communications module. Four isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane.

IC756WET100K-23 Custom Editor Toolkit, Korean, Version 2.3

CompactLogix System 1769-DPALEN COMPACTLOGIX SYSTEM DOCUMENTATION SET PRINTED

PLC-5/1771 System D1771-6.5.117 WEIGH SCALE MODULE USER MANUAL

Process Control 1757-FIMC5 FIELDBUS INTERFACE CABLE - 5 - METERS

Operator Interface 2711P-B7C6B1 PV PLUS 700, KEY/TOUCH, RIO/DH, AC PS, STD MEM