CPS-300現(xiàn)貨 in stock! 歡迎來電咨詢~！！

CPS-300,

CPS-300

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時(shí)趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時(shí)趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢曲線和歷史趨勢曲線可隨意設(shè)定時(shí)間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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RSI Software Products 9371-EHYD3 RSWIRE HYDRAULIC LIBRARY

Motion Control MPF-A430H-SJ24BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL,BRK

2024-230 Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 230 VAC. NEMA 4

HE693THM449 4 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 units, open circuit alarms

IC670MDL742 5/12/24Vdc Neg. Logic Output, 16 point

QPJ-DEM-L02 QUICKPANEL JR. DEMO 5" LCD

STXPBS116 STXi Profibus with relay output, 16 points, isolated, expandable to 8 additional modules.

20BC365A0ANNNNC0 PowerFlex 700 AC Drive 20B

20F1AND125AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B8P0F104 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140DDO35301C Quantum DC OUT 24 VDC 4X8 SOURCE CONFORMAL COAT

284E-FVD1P4Z-10-CR-SB EtherNet Variable Frequency Drive

E32-DC200 光纖檢測距離5cm,擴(kuò)散反射型

1492-SPM1B130-N MCB Supplementary Protector 13 A

直流電源 6EP1331-2BA00 120/230VAC 輸入，24VDC/2A 輸出

6ES72411CH301XB0

1497D-A13-M10-0-N 2000VA 240x480-120x240V 60Hz GPT

1606-XLSCAP24-12 XLS Buffer Module

1769-L30ER-NSE CompactLogix 1 MB No Cap Controller

190E-ANEJ2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AF25 MP-Series 25m Continuous-Flex Cable

2090-XXNPT-16S25 TL-Series 25 m Length Power Cable

CBL-3T-RD-20 Resolver cable for MTR-3T series servo motors. 20 feet

GF-0913R Connecting FlashCable to Daytronic, Edmunds Accu-Setter, Toledo Microt rol.

IC200UAR028 28 point PLC,(16) 120VAC In, (12) Relay Out (2 at 10 amp and 10 at 2 a mp) 120V/240AC Power Supply. Battery (IC200ACC403) is required for dat a retention. Battery not included.

IC646TDV935 35,000 I/O Point Development System

IC647NXV001 Proficy Tracker Order Execution Management Web Viewer

IC693ALG223RR Analog Input, Current, 16 Single Channels

IC752DEM000RR Datapanel Demo Kit A

IC800VMM20MNKSE25 2 kW VersaMotion medium inertia servo motor (9.55 Nm)

SLC/1746 System 8100-HS110 ODS SOFTWARE FOR IMC110

Industrial Computers 6189V-SLCOMBO CD DRIVE WRITEABLE DVDROM (SLIM).

Application-specific products 1404-CAL CALIBRATION SERVICE FOR THE POWERMONITOR 3000

Operator Interface 2711-K6C8 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500S SUPT RENEWAL CONTRACT FOR 93012SE2500

Support 9380-RSBAR10000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR10000

DeviceNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE3200ESU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BPC60U2R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 10 TO 60

Motion Control MPL-B430P-RK24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-SCEP8-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,8.0M

GFK-1192 Series 90-70 System Manual

IC646MDD150 Logic Developer PC (HRT)150 Tag Runtime & Development System

MSP-TCJ-IN1 Obsolete - Type J (0 to 760C) in / Pulse out

QPI-DVN-202 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: DeviceNet Slave

20BC022A3AYYADC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD027AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PF765JN0NNNNN-ND-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT12C PanelView Plus Display Module

280E-F12Z-10B-CR ArmorStart Direct Online Starter

C200HX-CPU34-E CPU單元 內(nèi)存31.2K最大I/O點(diǎn)數(shù):880點(diǎn) 帶時(shí)鐘

1492-PD3113 310 A Power Distribution Block

中央機(jī)架 6ES7403-1JA01-0AA0 ER2 機(jī)架，9 槽，只能插信號模板

變送器 3RS17051FW00

TIA 博途數(shù)字化選件 6ES7823-0BA00-1BA0 SIMATIC OPC UA S7-1500 small ( ET 200SP to CPU-1513(F) )

1585J-M8PBJM-6 RJ45 Ethernet Media

1760-MM3 PicoGFX Memory Module

188-K2D250 Miniature Circuit Breaker 25 A

194L-E12-3503 12A 194L Load Switch

2090-CPBM4DF-10AF15 MP-Series 15 m Length Cable

2090-XXLF-TC365 Kinetix Drives Line Filter

BC647OEM0201 OEM Edge Program Renewal - CIMPLICITY

GC647IPWRTS3CLNSCSPTM iPower Option - 3 TS Client Support on SCADA Server Globalcare Complete part

IC200ETM001 EXPANSION TRANSMITTER, includes IC200ACC201 termination plug.

IC646NGU000 Gage Port Mitutoyo Communications

IC647ITMC ITM:Intermec Barcode Readers

IC670MDL644RR 24VDC Pos/Neg Logic Fast Input 16 pt. Grouped

IC697MDL350RR 120 Vac Output, 05 Amp (32 Points)

IC800SLCPV050 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PA75 85-265V AC POWER SUPPLY (5V @ 13 AMP)

Industrial Computers 6182H-12TEH6B VVCE 1250, TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-PFBUPG002 PROFIBUS LIC UPG 2 IOMS

Operator Interface 2711P-RW2 PV PLUS INTERNAL CF W/ OS & ME, 128 MB

Support 9357-DNETMDU3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETMDU3E

Support 9363-MAILMANS SUPT RENEWAL CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-IJ 5 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE2403PTE RSVIEW32 WORKS 32K WITH RSLINX (PORTUGESE)

RSI Software Products 9358-B10U1R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MK22AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFBY-S01 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,1M

CBL-14-ED-10 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 10 Ft.

IC610MDL115RR Fast Response I/O Module (4 In/2 Out)

IC800SLA1002 1000W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M-51 iFIX WebSpace Client v5.1 - Additional 20 Users

20AD2P1C3AYNANC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DD011A0EYYANCSL PowerFlex 700S AC Drive 20D

20P21AE1K0RA0NNN PowerFlex DC Drive 1080 A

2711-NM232 PanelView 4 MB PCMCIA Memory Card

280-PWRM22H-M3 ArmorConnect 3-PH Power Media drop cable

3G3JV-A2004 1.6KVA 3.0A 0.4KW 三相AC200-240V/50HZ/60HZ

1492-MCAA225 25 A UL489 Miniature Circuit Breaker

1494U-LC100 1494U 100A Copper Lugs

軟啟動器 3RW44552BC36

Safety Advanced V14 6ES7833-1FA14-0YY5 Upgr. DS V5.4->Safety Adv. V14 SP1 SW DL

1585D-M4UBDM-50 Ethernet Media M12 Patchord

1756-IT6I2 ControlLogix 6 Pt Enhanced TC In Module

1797-PS1E FlexEx Power Supply

194E-E63-1753 63 A 194E Load switch

2090-CFBM6DD-CCAA05 TL-Series 5m Feedback Cable

2090-SCEP0-3 Kinetix 0.3-0.3m Fiber Optic Cable

BC646MDA700 View Development/Runtime 700 I/O with Proficy GlobalCare Complete

GC647ADC002 GC Dashboard Client 2 Pak