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于Kradolf 的Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel、Humbel 公司車削部門負(fù)責(zé)人Thomas Vollenweider、Humbel 公司技術(shù)與工程部門的Pascal Wanner 以及Suvema AG 公司的Daniele Corso（左起）站在新的埃馬克VL 4 前。

在齒輪制造中，“部件質(zhì)量”是人們經(jīng)常提到的一個(gè)詞語(yǔ)。對(duì)于瑞士Humbel 傳動(dòng)技術(shù)公司來(lái)說(shuō)，這個(gè)詞更有著特別重要的含義：該公司研發(fā)、生產(chǎn)的齒輪和齒輪箱部件主要應(yīng)用于賽車運(yùn)動(dòng)或者制造電動(dòng)驅(qū)動(dòng)系統(tǒng)開發(fā)過(guò)程中的原型樣機(jī)——這些都是要求極其苛刻、只需小批量生產(chǎn)的應(yīng)用領(lǐng)域。在這里，“普通”的零件質(zhì)量是遠(yuǎn)遠(yuǎn)不夠的。前不久，這家瑞士專業(yè)制造商擴(kuò)展了其機(jī)床裝備，包括來(lái)自埃馬克VL 4 倒立式車床。這款車床的內(nèi)置上下料工件輸送系統(tǒng)是該公司做出此投資決策的重要原因：該系統(tǒng)提高Humbel 公司的生產(chǎn)效率，同時(shí)保證主要加工過(guò)程中的零件質(zhì)量。新機(jī)床投入使用幾個(gè)月后，這家瑞士專業(yè)制造商即表示“對(duì)機(jī)床的穩(wěn)定性和高性能感到驚嘆”。
如果要讓Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel 概括公司的專業(yè)知識(shí)和銷售核心內(nèi)容，那么他無(wú)需過(guò)多考慮：“‘精密’是對(duì)于我們來(lái)說(shuō)起到?jīng)Q定性作用的重點(diǎn)。我們的瑞士總部工廠生產(chǎn)的都是精密的齒輪和 變速箱部件，這些產(chǎn)品必須滿足最高的質(zhì)量要求。”只要看一看公司的客戶來(lái)自哪些領(lǐng)域，我們就不難發(fā)現(xiàn)，它們的確做到了這一點(diǎn)：Humbel 生產(chǎn)的齒輪不僅應(yīng)用于一級(jí)方程式錦標(biāo)賽F1和電動(dòng)方程式錦標(biāo)賽FE中，還在航空航天業(yè)、各種機(jī)械制造領(lǐng)域以及作為原型樣件在新型電動(dòng)汽車上都得到廣泛應(yīng)用。這些領(lǐng)域都要求部件具有完美的表面質(zhì)量和最高的穩(wěn)定性——而且同時(shí)只需要小批量生產(chǎn)，200 件是該公司瑞士工廠的批次數(shù)量上限。同時(shí)，該公司本質(zhì)上以高水準(zhǔn)的縱向集成而與眾不同，包括車削、滾齒和磨削到立方加工、電火花加工、一直到淬火的所有相關(guān)工藝�！拔覀円寻l(fā)展成為一家高度專業(yè)化的全方位服務(wù)供應(yīng)商，除了按照客戶和應(yīng)用任務(wù)的要求提供定制產(chǎn)品以外，我們還提供齒輪開發(fā)業(yè)務(wù)。”Alex Humbel 如此總結(jié)這家1928 年作為“齒輪工廠”創(chuàng)立的家族企業(yè)的發(fā)展過(guò)程。
目前，這家專業(yè)制造商投資購(gòu)買了多臺(tái)埃馬克機(jī)床：其中的三臺(tái)在羅馬尼亞和捷克的子公司使用。第四臺(tái)則在距離瑞士圣加侖約20 公里的瑞士總部Kradolf 工廠運(yùn)行。 這個(gè)VL 4 自動(dòng)化上、下料車削中心，可能讓行業(yè)專家感到驚訝。因?yàn)檫@款機(jī)床主要用于進(jìn)行較大批量的加工。而Humbel使用VL 4 只是對(duì)直徑50 到200 個(gè)法蘭件進(jìn)行軟加工。在更換下一個(gè)工件之前。為什么Humbel 公司決定使用這款機(jī)床呢？“我們很長(zhǎng)時(shí)間以來(lái)一直在關(guān)注埃馬克技術(shù)�！笨偨�(jīng)理說(shuō)�！白钪匾�的是，集成上、下自動(dòng)化系統(tǒng)使我們做出了這個(gè)決定。即使加工少量工件，也可以提高生產(chǎn)效率。對(duì)機(jī)床進(jìn)行調(diào)整后，整個(gè)加工過(guò)程的人力需要大大減少，同時(shí)還可確保加工過(guò)程運(yùn)行可靠。而且，埃馬克的工件輸送系統(tǒng)解決方案結(jié)構(gòu)非常簡(jiǎn)單。在我們看來(lái)，很多其他供應(yīng)商的替代自動(dòng)化概念都比埃馬克的解決方案更復(fù)雜，更容易發(fā)生故障。”
 

RSI Software Products 9301-2SE335ITU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (IT)

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22DJ4-4000 Series 2223 Photo Plug-in Amp Control

490NAD91105 Quantum Profibus 雙接頭

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IC220BEM232 RS-232 Communications Module interfaces serial I/O devices to a VersaPoint I/O Station. Requires a NIU that supports PCP services, not compatible with IC220EBI002 Ethernet NIU. Supports the following protocols Transparent, End-to-end, Dual buffer,

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PLC-5/1771 System 1771-DMC4 CONTROL COPROCESSOR - MAIN MODULE

Distributed I/O 1738-IE2VM12 24VDC 2 ANALOG VOLTAGE INPUTS WITH M12 CONNECTORS

Communications 1784-CPCIDS COMPACT PCI TO DEVICENET INTERFACE

Operator Interface 2711-NV6K ANTIGLARE OVERLAY PV1000 KEY

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HE693RTU940 RTU / Modbus slave module for Series 90-30 with 1 RS-232 port, 1 RS-485 port, and a 14.4 kbaud modem, supports Report by Exception.

IC670ALG330 Analog Output Current, 8 Channel

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20F1ANC205AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B012H204 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140DII33000 Quantum 開關(guān)量輸入, 8點(diǎn), 本安型

284D-FVD4P0Z-10-CR-SB-EMI DeviceNet Variable Frequency Drive

E3S-RS30E4 透明物體檢測(cè)30CM,發(fā)射式晶體管輸出NPN最大80MA電源12-24VDC

1492-SPM1B005-N MCB Supplementary Protector 0.5 A

人機(jī)界面 6AV6545-0DA10-0AX0 MP370 觸摸面板，256 色，12.1 英寸，800? 600

6ES73317KF024AB1

1497B-A5-M13-0-N 200Va 120X240-24V 60Hz Cpt

1606-XLS480G AC or DC Input 36 to 42VDC Out 480W PS

1769-IF8 CompactLogix 8 Pt Analog Input Module

189-AR3 MCB Accessory Auxiliary Contact

194R-HM4-NFPA3 194R Internal Operating Handle

2090-CPBM7DF-14AA05 MP-Series 5m Standard Cable

2090-XXNPMP-8S04 MP-Series 4 m Length Power Cable

CBL-38-MP-30 Power cable for MTR-3S80 series servo motors. 30 feet

GF-0300 Connecting FlashCable to Air Gage Static Model (for use with the Comb o GagePort).

IC200TBX320 Tool box, Micro 20, operator interface and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP 45 (IC200DTX450) with Proficy Logic

IC646TBSPMPW010 Smart Process Monitoring Process+ Web Clients 10 Pack

IC647NSP000 CIMPLICITY HMI SPC (Statistical Process Control) Option

IC693ACC341 Redundant Power Supply Base with 0.5 meter cable to connect to Power S upply Adapter module. Supports any Series 90-30 power supply.

IC752CBT023RR Datapanel 320T MEG (Mono Expansion w/Genius) w/ Advanced s/w: 320x240 1/4 VGA Mono LCD with 386SX/40 processor. Analog touch screen with te xt, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Comms. With Genius PC/104.

IC800VMCP2200 Power cable for 2 kW VersaMotion servo motors- 20 meter

SLC/1746 System 1746-NI4 (4) ANALOG INPUT FOR PROGRAMMABLE CONTROLLER

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GFK-0732 ECLiPS (State Logic) Programming for Series 90-30 PLC User's Guide

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MSC-RTD-V Obsolete - 100W PT (-200 to 850C) in / 0-10 V out

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20F11FD022AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-S160 Kinetix 5700 100mm Single Axis Conectors

2711P-RC3 PanelView Plus 256MB Ext Memory Card

280A-EXTCABLE ArmorStart ArmorPoint Extension Cable

CQM1-OD214 輸出16點(diǎn).晶體管PNP 24V DC 300mA

1492-N45 TERM BLCK Marking Cards CA1 CA2 CAM

連接電纜 6ES7368-3BC51-0AA0 IM360/361 連接電纜， 2.5m

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194L-A25-1751 25 A 194L Load Switch

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IC600WD010 I/O Cable, 10 feet (3m)

IC800SKCI010 Interface Cable, S2K Aux. I/O Connector to 44A726268-001 Terminal Block, 1 Meter

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2711-NC14 PanelView 10 m Operate Comms Print Cable

280-PWRM22F-M3 ArmorStart Three-Phase Power Media

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IC752MSC001 Datapanel Power Connector for Models 150/160/240E

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ZA06B-6114-K213#S Motor brake power straight connector for B8/4000is or B12/3000is or B22/2000is motor

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20G1ABC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B5P0N104 PowerFlex 523 0.75kW (1Hp) AC Drive

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GA647WFL005 Proficy GlobalAssist Complete for Proficy Workflow - 5 User License

GPA-602-F4 LVDT Expansion Unit (Full Bridge for Solartron), includes G-0602 conne cting cable.

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IC647WFL025 Proficy Workflow - 25 User License

IC694ALG220CA Conformal Coated Analog Input Voltage module, 4 channels.

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MicroLogix 1200 System 1762-IA8 8 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-LIA2 ADVANCED LOOP CONTROLLER INTERFACE

Distributed I/O 1794-OA8I 85-132V AC OUTPUT MODULE (ISOLATED), 8 POINT

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Operator Interface D6195-6.5.5 CONTROLVIEW BUILDER GETTING STARTED MANUAL

Support 9358-BERP02S SUPT RENEWAL CONTRACT FOR 9358BERP02ENE

Support F1771-ACNR15SERB FIRMWARE UPGRADE FOR 1771-ACNR15 PROCESSOR

RSI Software Products 9324-RL03U7ENR RSLOGIX 500 STD TO PRO UPGRADE, EXP SUP >90

RSI Software Products 9301-2SE350DEU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-HSTS2350U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 5K TAG

Motion Control W-4075-R-H00AA MOTOR,SERVO,WASHDOWN,AF,7.2 NM,3000RPM,17.2KG

612A-FT-SO-N4 Numeric Keypad Entry, 4 Digit LED DISP., Full Travel Keys. Sourcing Output, NEMA 4

IC200MDD843 MIXED 24VDC POS LOG INPUT GRP 10PT / OUTPUT RELAY 2.0A PER PT GRP 6PT

IC695STK003 RX3i Power PACkage 3 Starter Kit includes RX3i/ motion module (Servo andAmplifier sold seperately) and QuickPanel View 6 inch STD wi th software

MTR-1220-N-D-E-0 MTR series NEMA 23 stepping motor with series winding connection

Z44A718031-G12 Alpha i-series servo bus bar kit for 150 mm wide module

20BD077A3ANNACA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC022JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B033N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

990NAD23011 Quantum RUGGEDIZED MBUS+ TAP TERM

29340-127-07-R M12 X 1.75 HEX NUT

Y92A-48B 硬塑料面板罩

1492-SPM2D630 MCB Supplementary Protector 63 A

軟啟動(dòng)器 3RW40242TB04

電機(jī)啟動(dòng)器 3VU16402CG00

150-F361NCDB SMC Flex Smart Motor Controller

1732E-OF4M12R ARMORBLOCK 4 POINT ANALOG OUTPUT

1771-WHFB 1771 Field Wiring Arm

193-EEQD E1 Plus 11-55 A IEC Overload Relay

20-750-BUS2-F8 PF755 FR8,IP00,AC IN,INPUT TERMINATION

2090-CPWM7DF-10AA15 MP-Series 15m Servo Power Cable

2097-V33PR1 Kinetix 300 Servo Drive

ET-GT-5ES-2SC 4 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1997 Control Station CE II QuickStart

IC220MDL230 INPUT, 230VAC, 1 PT (REQUIRES 1 IC220TBK083)

IC647CTRAN3 Trane Tracer XT Central Cooling Plant Plus - For ordering by Trane Only

IC647PSF500 Proficy Process Systems 5000 I/O with iFIX

IC693MDL240RR 120 Vac Input (16 Points)

IC756CDV000K-99 DV Development - Compaq True64 Op Sys, Korean, Version 9.9

MSI-MGMT-UNL Unltd Site Clients - Production Mgmt

PLC-5/1771 System 1785-L60B PLC-5/60 CONTROLLER, 64K WORD SRAM