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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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IC647NHR000 CIMPLICITY HMI HOST REDUNDANCY Option (must be purchased for both the primary and secondary)

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC3 02) will enable PAC Controllers, Series 90-30 <(>&<)> Series 90-70 CPUs (except CPU374) to go up to 75 months (refer to RX3i and RX7i user manual for exact length of data retentio

IC698PSA350 RX7i Power Supply 350Watt 85-264VAC

IC800VMCB200 Motor power and brake power cable for 200 W to 750 W VersaMotion servo motors- 20 meter

SLC/1746 System 1746-IV16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14P2KH VERSAVIEW NON-DISPLAY COMPUTER, 14 SLOT

Application-specific products 6556-SCBDC PROGRAMMABLE PRESS CONTROL KIT FOR DC I/O

Operator Interface 2711-T5A20L1 PV550 MONO TOUCH, ENET & RS232 PRINT

Support 9301-2SE2200ZHS SUPT RENEWAL CONTRACT FOR 93012SE2200ZH

Support 9307-10KMGDBCS SUPT RENEWAL CONTRACT FOR 930710KMGDBCENE

DeviceNet Products 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

RSI Software Products 9301-2SE250ITU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BIZUC4PENE RSBIZWARE UNLIM RUNTIME CLIENT + 4 CPU SQL SERVER

Motion Control MPL-B310P-RK24AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-XXNPY-16S04 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,4M

GEK-96615 Genius Demo Case User's Manual

IC641SWP709 C Toolkit for Series 90-70 (Standard)

IMC-316D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 6 Amp

PSPC-DC100L Prof Shop Floor SPC DC 100 User

20BC011A0AYNANC1 PowerFlex 700 AC Drive 20B

20DM208N0NNNBCANE PowerFlex 700S AC Drive 20D

2198-H040-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAAT15 PanelView Plus 7 Series Accessory

280-PWRM35G-M1 ArmorStart Three-Phase Power Media

CQM1H-CPU61 主機(jī)，最大I/O點(diǎn)；512點(diǎn)，程序容量；15.2K字 帶RS232C口

1492-MS8X12V71-80 Connection Products

模擬量輸入/輸出模塊SM 6ES7 332-5HB01-0AB0 AO/2 通道，電壓、電流，光電隔離，20pin 前連接器

行程開關(guān) 3SE53220SG22

運(yùn)行版軟件 6AV2105-4RR04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 153600 PowerTags -> WinCC Runtime 專業(yè)版 153600 PowerTags V14

1585J-M8FBJM-2 RJ45 Ethernet Media

1756-RMC3 ControlLogix 3 m RM Fiber Optic Cable

188-K1D250 Miniature Circuit Breaker 25 A

194E-Y32-1756-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF07 Kinetix 7m Extension Cable

2090-UXNFM-S09 Ultra Series 9m Feedback Cable

BC646TRT700 Server 700 I/O Runtime System with Proficy GlobalCare

GC647IFPLRNUNLMT GCC iFIX Plus SCADA Unlmt Run

IC200CBL601 Cable expansion shielded 1M 2 connectors

IC646MPS001 Logic Developer PLC Standard

IC647IFSCTSSPRT03C iFIX TS SCADA Support on SCADA -3 Clients (M1Component Part)

IC670ACC003 Mating Connector Kit For Connector Style Base (IC670CHS003), Pins and Plastic Housing, Qty 2

IC697CPU771RR CPU, 12 MHz, 2K Discrete I/O, Expandable Memory

IC800PCUBC10S030 Powercube flying lead interface cable configured for 1000 steps/revolution and power save enabled. 3 meters

ControlLogix/1756 System 1756-OB8 10-30 VDC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10KEH6B VVCE 1000, KEYPAD, EXT MEM, RIO/DH, AC

Process Control 1757-FIMEXP020 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RBT15 PV PLUS 1500 TOUCH REPLACEMENT BEZEL

Support 9355-WAB1GWENS SUPT RENEWAL CONTRACT FOR 9355WAB1GWEN

Support 9351-VSR SUPT REINSTATEMENT CONTRACT FOR 9351VS

ControlNet Products 1785-L20C15 PLC-5/20C FOR CONTROLNET PHASE 1.5

RSI Software Products 9301-2SE2400FRE RSVIEW32 WORKS 32K (FRENCH)

RSI Software Products 9355-WABITE RSLINX PRO - ITALIAN

Motion Control MPL-A320H-MK24AA MOTOR,SERVO,2.94 NM,3500RPM,MULTI,230V,BRK,5.1KG

Motion Control 2090-DAPC-D0901 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 01M

CBL-113 Cable. Square D Prog. Port (RS-422)

IC5008TBW0000 18" Intelligence Industrial PC, Performance Series Win2000

IC800PCUBC02S030 PowerCube Flying Lead Interface Cable, 200 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGCLNTSM iFIX Optn: ESig & ERec iClientTS (M4 Part)

20AD027A0AYNANC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC2P1A0NYNANANE PowerFlex 700S AC Drive 20D

20G1ANF212JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-E1P7N104 PowerFlex 527 0.75kW (1Hp) AC Drive

280-PWRM22B-M6 ArmorConnect 3-PH Power Media drop cable

FX2N-48MR-001 主機(jī)24入/24出?繼電器輸出

1492-M5X8C Connection Products

1494H-EF3H6 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44462BC46

ET 200SP 6ES7193-6BP40-0BA1 基座單元 BU15-P16+A0+12B/T，類型A1，直插式端子，帶2x5個(gè)附加端子，帶有溫度測(cè)量，15mm寬

1585D-M4TBJM-10 Micro D-Code, QD Style Ethernet Media

1756-ESMNRMK ControlLogix Energy Storage Module NRM

1794-OM8 Flex 8 Point Digital Output Module

194E-CA80E-P11-PE 194E Load switch

2090-CCMPCDS-23AA01 Comms Cable Kinetix 3 PC to Drive 1m

2090-DANPT-16S07 TL-Series 7 m Length Power Cable

ABKCTDE0000/SER 6 inch TFT QuickPanel TCP w/Serial Cable 24V

GC646PCN100E Proficy GC for OP Operator Console Runtime S/W Ultd I/O

HE800ACC016 Cage-clamp (screw) style I/O plug, 16-terminal. (Qty 1)

IC630PWR320RR 115/230Vac Remote Power Supply Unit

IC647HSTSSEO100M eSignature Option for Historian - Standard Server 100 Points (M4 Key)

IC660BLD100 Cover w/Label for IC660BBD100

IC695CHS016 RX3i 16 universal modules slots base

IC756WET100J-22 Custom Editor Toolkit, Japanese, Version 2.2

CompactLogix System 1769-PB2 PWR SUPPLY 24 VDC INPUT 2 AMP @ 5 VDC OUTPUT

PLC-5/1771 System D1771-6.5.110 CONTROL NET ADAPTER MODULE USER MANUAL

Process Control 1757-BEM BATTERY EXTENSION MODULE

Operator Interface 2711P-B7C4B1 PV PLUS 700, KEY/TOUCH, ENET, AC PS, STD MEM

Support 6500-DSUTS SUPT RENEWAL CONTRACT FOR 6500DSUT

Support 9358-PLTM2500R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2500ENE

Support F1785-BCMSERB FIRMWARE UPGRADE FOR 1785-BCM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200JPU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (JP)

RSI Software Products 9701-VWSB000ENU4 RSVIEW SE STATION UNLIMITED DISPLAY + CLIENT

RSI Software Products 9399-CNETGR RSNETWORX FOR CONTROLNET GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV030 HIGH VOLTAGE DRIVE, 7A/14A, ULTRA5000

AD693CMM301 90-30 Serial Communications Module

IC300ADC140 16-bit, 4 channel Analog Inputs, Current (+/-20mA, 0-20mA, 4-20mA)

IC752DSX000RR Datapanel 160 - 240x64 LCD display with LED backlight. Includes integrated keypad for data entry. No touch capability. Various sizes of text, bitmaps, bar graphs, messaging. Supports limited PC/104 capability.

MTR-3S35-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-6077-K250 Alpha i-series servo PSM power supply module spare control power fuse

20BE099A0AYNANC0 PowerFlex 700 AC Drive 99 A 100 Hp 20B

20G14TC460JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF027-DL PowerFlex 520 27.3A 600V EMC Filter Kit

2711P-RW2 PanelView Plus Accessory

FRN 1 1 P11S-4CX 1 8 KVA 23A 11KW 3相AC380V/50Hz/60Hz

1492-JD3-RE 2.5 mm Double Level Terminal Block

1492-W16S-RE IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40752BB34

工藝型 CPU 6ES7 517-3TP00-0AB0 CPU 1515T-2 PN，750 KB 程序，3 MB 數(shù)據(jù)；30 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT

156-B20AA3 20 A Contactor

1746-F2 SLC Power Supply Fuse

1786-FS200 200 MICRON CBL ASSY 200 M (656.2 FT)

193-T1AB25 1.8-2.5 A IEC Bimetallic Overload Relay

20-FR09085 INSULATOR,CAPACITOR,POWERFLEX HIGH POWER

2090-CSBM1DF-14AA03 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNACC0 PowerFlex 70 AC Drive 20A

GA647TDV915 Proficy GlobalCare Assist for CIMPLICITY HMI Server 1500 I/O Development and Runtime System

GP647IFPRDVUNLMT GCP iFIX Profsnl SCADA Unlmt Dev

IC600BF950RR I/O Communication Control Mod Type 4 - AB DH Interface

IC647HSTCS1500KM Historian Enterprise Corporate Server 1,500,000 Points (M4 Key)

IC647TRT910 CIMPLICITY HMI Server 10000 I/O Runtime System

IC693PWR322CA Conformal Coated Power Supply 24/48 VDC standard 30 watts.

IC756MDV010E-99 DV Draw Dvlpnt on Alpha OpenVMS, English, Version 9.9

MicroLogix 1000/1761 System 9399-RL50GRFR RSLOGIX 500 GETTING RESULTS GUIDE (FRENCH)

PLC-5/1771 System 1771-NIVT HIGH RESOLUTION ISOLATED ANALOG MODULE