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A02B-0118-B002,

A02B-0118-B002

　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)�損壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

上億庫存，國(guó)內(nèi)外近千個(gè)倉庫，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

1770-XZ Lithium Battery

193-T1RZJ Remote Reset Solenoid

194R-LNC18 194R UL Finger Safe Terminal Covers

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2090-UXNBMP-18S03 MP-Series 3 m Length Brake Cable

BC646MPS101 Logic Developer PLC Standard with Programming Cable with Proficy GlobalCare Complete

GC646MRC700 Proficy GlobalCare Complete for Logic PC & View Runtime 700 I/O

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IC200CHS101 I/O interposing disconnect style, 16 point

IC646MSP001 Logic Developer State Professional

IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

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Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

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ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)

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CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

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2707-NC9 MICROVIEW-MLOGIX COM CBL 49 FT/15 M.

280-PWRM22E-M14 ArmorConnect 3-PH Power Media drop cable

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1492-M6X5H1-50 Connection Products

1494R-N4 Disconnect Switch Shaft

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1585D-M4UBDE-2 Micro D-Code, QD Style Ethernet Media

1756-IB16IFK ControlLogix 16 Point Digital Input

1794-TB3SK Flex Terminal Base

194E-E100-TN Neutral Terminal 80 - 100 Amp

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2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module

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1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

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156-B32AA2 32 A Contactor

1746-ITB16 SLC 16 Point Digital Input Module

1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK

193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay

20-HIM-C5S PowerFlex Programmer Only HIM

2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

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GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

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MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

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Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

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5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

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490NAA27102 Quantum MODBUS PLUS電纜,500'

291E-FAZ-G1-3FR Direct Online Reversing Starte

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1492-SPM2D150 MCB Supplementary Protector 15 A

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150-F317NCD SMC Flex Smart Motor Controller

1732E-IB16M12W ArmorBlock 16 Point Input Block

1771-TCM 1771 Barrel Temperature Control Module

193-EEJG E1 Plus 40-200 A IEC Overload Relay

20-750-20COMM-F1 PowerFlex 750 Frame 1 20COMM Carrier Kit

2090-CPWM7DF-08AF60 60 m Length SpeedTec Pwr and Brake Cable

2097-V31PR0-LM Kinetix 350 400W Servo Drive

ENP2335M010 Male Standard/Male Standard, 1 meter

GFK-1848 S2K Series Standalone Motion Controller User's Manual

IC220DEM011 VERSAPOINT STATIC DEMO, DEVICENET NIU

IC647CSPR001 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 1X monitored KPI

IC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY

IC693MDL230CA Conformal Coated Input module, 120VAC 8 point isolated.

IC756CAU001 Architecture Change/Addt'l User - Unix

MSI-MGMT-25 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L20E ETHERNET/IP PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-485ASCM12 RS485 ASCII INTERFACE

Communications 1787-MCABL MINI-CONNECTOR CABLE FOR 1770-KFD

Operator Interface 2711E-NKEY1 PVE MODE SWITCH REPLACEMENT KEY

Support 9304-WTD300R SUPT REINSTATEMENT CONTRACT FOR 9304WTD300

Support 9324-RLD200R SUPT REINSTATEMENT CONTRACT FOR 9324RLD200ENE

DeviceNet Products 2711-B5A10 PV550 MONO KEY&TOUCH, RIO & RS-232 PRINT

RSI Software Products 9301-2SE335JPU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDES2U2R UPGRADE: OUT-SUPT: RSWIRE DET JIC/ACAD TO DES/ACAD

Motion Control MPG-B010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,460V

Silver Series 2711-K14C20 PV1400 COLOR KEY, ENET & RS232 PRINT

HE693SRC844 PC Interface "C" Driver Source Code

IC670CBL004 Cable for Connector Style I/O Base (IC670CHS003) to TC Cold Junction Compensation Base (IC670CHS004), 1 Meter, Mating Connector on Both Ends

QPI-IBS-201 MODULE INTERBUS-S SLAVE

ST-7108 STXi Potential Distribution module module, 0VDC, 8 points, 10A

20BC260A3ANNACC0 PowerFlex 700 AC Drive 20B

20F1ANC260AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B017N104 PowerFlex 40- 3.7 kW (5 HP) AC Drive

140DAO84000 Quantum 開關(guān)量AC輸出,16點(diǎn),24-230VAC,隔離,4A/點(diǎn)

284D-FVD6P0B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

E3R-DS30E4 30cm,擴(kuò)散反射式,晶體管輸出80mA, 電源:12-24VDC

1492-SPM1B030 MCB Supplementary Protector 3 A

人機(jī)界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶體管

6ES73317PF014AB2

1497B-A9-M11-0-N Control Power Transformer

1606-XLS960EE 200 to 240VAC In 24 to 28VDC Out 960W PS

1769-IQ32 CompactLogix 32 Pt 24VDC D/I Module

190-HM1 Rotary Door Handle

194R-J100-1753 Disconnect, fused, J-type, 100A

2090-CPBM7DF-14AA20 MP-Series 20m Standard Cable

2090-XXNPMP-8S15 MP-Series 15 m Length Power Cable

CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet

GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.

IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor

IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs

IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack

IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels

IC752CBT070RR Datapanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passiv e Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2Meg and Genius PC/104.

IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

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Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400ZH

Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

20BC022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R014 Kinetix 5700 1.4kW Shunt Resistor

2711P-RDB12C PanelView Plus Display Module

280D-F12Z-10B-CR-3 ArmorStart Direct Online Starter

CQM1-DA022 2路模擬量輸出單元(無需供電單元)

1492-N901 TERM BLCK Marking Cards for HM

安裝導(dǎo)軌 6ES7390-1AJ30-0AA0 安裝導(dǎo)軌，830 mm

變送器 3RS18001HQ01

TIA 博途 WinCC 選件 6AV2107-2LH00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 10 -> 25 Clients

1585J-M8PBJM-15X 1585J Ethernet Media Cables

1760-L18AWA-EX Pico 18 Point AC Controller

188-K2C320 Miniature Circuit Breaker 32 A

194L-E12-1751 12A 194L Load Switch

2090-CNSRPRS-AA20 Kinetix 6000M network cable

2090-XNRBM-1 RBM CONN SPARE PARTS KIT

BC647MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNDVM iPower Option - Dev Client Globalcare Complete part

IC200DBI001 Remote I/O DeviceNet network interface unit

IC646NCN010-61B HMI for CNC (S/W Option)

IC647IFSTRNUNLMTK iFIX Standard HMI Unlimited Runtime (M1 Kit Part)

IC670MDL240 120VAC Input, 16 Point, Grouped

IC697MDL241RR 240 Vac Isolated Input (16 Points)

IC800SLCBVL050 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 5 meters

ControlLogix/1756 System 1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15B VVCE 1250, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-PFBEXP050 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN8 DH+ NETWORK COMMUNICATION MODULE, PVP 400/600

Support 9357-ANETMD3S SUPT RENEWAL CONTRACT FOR 9357ANETMD3E

Support 9361-LADDER500R SUPT REINSTATEMENT CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB2EP 24V DC 2 AMP 2 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U4R UPGRADE: OUT-SUPT: WINVIEW TO RSVIEW32 WORKS 32K

RSI Software Products 9357-ENETL3 RSNETWORX FOR ETHERNET/IP

Motion Control MPL-A420P-HK24AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K01 CABLE,ULTRA, NON-FLEX,SKWD,R/A,1M

CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

20AD1P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

20DC820N0ENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD100RA0NNN PowerFlex 100 A DC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存儲(chǔ)卡8K/步,適用FX1N 710-