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　娃哈哈的煩惱
　　飲料的生產要經歷水處理、配料、制蓋、制瓶、吹瓶、灌裝、套標，裹包和碼垛等多道工序。在娃哈哈杭州下沙第二生產基地內一條長達百米的水汽生產線上，一瓶瓶純凈水和含氣飲料快速而有序地飛過，生產速度達到每小時54000瓶。
　　雖然這樣的生產效率已是業(yè)內領先，但娃哈哈的工程師們卻有一個不小的煩惱。水汽線上每臺設備都處在單機自動控制的狀態(tài)，只知“埋頭苦干”，“兩耳不聞周圍事”。這樣一來，工廠不僅無法通過整線協調達到效率最大化，一旦生產線出現故障，原因也難以快速排查。
　　在娃哈哈遍布全國的飲料工廠里，80%至90%的設備已通過西門子的可編程邏輯控制器(PLC)實現了自動化。在進一步實現數字化和智能化升級改造的過程中，西門子為娃哈哈細致規(guī)劃并提供了包括S7-1500系列控制器、工業(yè)服務器和人機界面(HMI)等在內的自動化設備、全集成自動化平臺(TIA Portal)、WinCC系統(tǒng)、B.Data能源管理系統(tǒng)和Profinet工業(yè)網絡等在內的完整SIMATIC解決方案，幫助這條水汽線實現了設備的互聯互通和中央監(jiān)控，達到柔性生產的要求，并優(yōu)化了產線能源管理，也通過產品質量追溯，保障了食品安全。
　從“單兵作戰(zhàn)”到互聯互通、中央監(jiān)控
　　實現生產線數字化與智能化的核心是設備的互聯互通和中央監(jiān)控。有了西門子的解決方案，水汽線的生產設備從“單兵作戰(zhàn)”的狀態(tài)中解脫出來，形成了高效的“團隊”，而散落在工廠各處的數據也形成了閉環(huán)，在生產線上高效流轉。
　　以前，娃哈哈集團總部到各個分廠的企業(yè)資源計劃(ERP)系統(tǒng)雖已實現互聯，但工廠到車間內各設備的數據卻沒有打通。現在，情況發(fā)生了徹底的改變。總部可以通過ERP系統(tǒng)將銷售訂單發(fā)送到工廠的制造執(zhí)行系統(tǒng)(MES)中。接下來，MES會根據庫存等情況將銷售訂單拆分為不同的生產訂單并發(fā)送到西門子WinCC系統(tǒng)上，由它對生產訂單進行分解，生成具體的生產方案并下發(fā)至不同的生產設備。
　而在底層，西門子的PLC等自動化設備覆蓋整條生產線。基于Profinet工業(yè)網絡，生產設備遵照統(tǒng)一的OMAC數據接口標準實現了互聯互通。生成的數據將由WinCC系統(tǒng)采集，并返回給MES系統(tǒng)。操作員可以利用TIA Portal進行統(tǒng)一的數據管理、通訊、組態(tài)和編程，實現自動化設備與系統(tǒng)的無縫連接。
　　西門子WinCC系統(tǒng)與PLC等自動化設備組成了高效的中央監(jiān)控系統(tǒng)。借助西門子SIMATIC解決方案，娃哈哈打破了各個設備的信息孤島，讓從設備層到管理層的全部數據徹底貫通，成功實現了對整條生產線的數字化管控。
　　設備的互聯互通和對生產線的中央監(jiān)控為生產線的運行帶來了革命性的變化。
　　借助西門子SIMATIC解決方案，所有物料供給過程都可以由系統(tǒng)自動控制。以前，在飲料行業(yè)中，由于沒有實現設備的中央控制與互聯互通，操作員每次生產都需要根據訂單情況手動控制物料供給。
　　如今，試點線上所有物料供給都可以由系統(tǒng)根據訂單信息和實際生產進程自動完成精準控制。例如，如果一批產品中包含8000瓶飲料，當系統(tǒng)計算出已經通過裹包機的成品為7500瓶，而生產線上剩下的500瓶產品也即將進入裹包階段時，系統(tǒng)就可以自動停止前道工序供料，保證訂單的準確執(zhí)行。
　　如今，故障排查也變得更加便捷、及時。現在，中央監(jiān)控系統(tǒng)與分布在產線各處的攝像頭實現了聯動。一旦設備報警，監(jiān)控系統(tǒng)就會指揮攝像頭自動切換畫面，快速定位報警點，以便操作人員及時處理故障，縮短停機時間。
　　此外，中央監(jiān)控系統(tǒng)也大大方便了娃哈哈的管理人員對車間進行整體維護和管理。現在，操作員和管理人員可以通過WinCC系統(tǒng)輕松查看整條生產線的運行狀況。
　　杭州娃哈哈集團有限公司設備工程部部長邵金榮切身感受到了生產透明化帶來的改變：“現在，我只要坐在辦公室里就能實時了解整條產線的運行狀況。這對管理層決策有很大幫助。”

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯系哦~！

RSI Software Products 9324-RLD6U7DEE RSLOGIX 5000 FULL TO PRO UPGRADE, GERMAN

RSI Software Products 9301-2SE3300U2R RSVIEW RUNTIME 150 TO 1500 UPGRADE: OUT-OF-SUPPORT

RSI Software Products 9515-RSCMP075ENE RSGUARDIAN MIGRATION PROMOTION, <=75 DEVICES

Motion Control 2098-DSD-020X-DN DRIVE, 10A/30A, ULTRA3000 W/DEVICENET/INDEX

2324-LV Greyline OS, 2 Line, (20) 5MM Chars, VFD, ASCII /Serial Interface,10-30 VDC, NEMA 4

IC200UUB001 VersaMax Micro 64, USB Slave communications option board. The option board also supports program storage memory module. Compatible with VersaMax Micro 64 only.

IC655MDL593RR 5/12 (TTL) Output (64 points)

MTR-1324-E-A-E-0RR Stepping Motor Nema34 Encoder

PSPC-ADMIN/E Prof Shop Floor SPC Admin 1 User w/ eSig

20BB052A0AYNANC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DE125A0ENNANANE PowerFlex 700S AC Drive 20D

2198-BARCON-100DC200 Kinetix 5700 100mm DC Bus Bar

2711P-K15C4A9 PanelView Plus Terminal

280-PWRM35D-M15 ArmorConnect 3-PH Power Media trnk cable

CPM2A-60CDR-D 60點主機 DC24V 36點入24點繼電器輸出 自帶RS232C口

1492-MS6X12 IEC 6 x 12 mm Marker Card

1495-N74 1-1/2 in. Hub

行程開關 3SE53120SJ12

運行版軟件 6AV2107-0DB14-0AA0 SIMATIC WinCC Client for Runtime 專業(yè)版 ASIA V14

1585J-M4UBJM-3 RJ45 Ethernet Media

1756-PA72 ControlLogix AC Power Supply

188-K1C250 Miniature Circuit Breaker 25 A

194E-KA32E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF03 Kinetix 3m Flexible Cable

2090-UXNBMP-18S09 MP-Series 9 m Length Brake Cable

BC646SPI365 Solution Provider Annual license w/Additional iSuite

GC647IFESGCLNTCDV GCC iFIX Optn: ESig & ERec iClient Dev

IC200ALG331 Analog output 16 bit voltage/current 4 isolated channels

IC646MBT001 Machine Edition Traditional Development Suite

IC647IFPRRN00075C iFIX Profsnl SCADA 75 I/O Runtime (M1Component Part)

IC660SLD024 Red Safety Label Kit for IC660BBD024 Genius Blocks

IC697CHS750RR Series 90-70, 5 Slot Rack, Rear Mount

IC800CBL064 Replaced by cable IC800CBL067

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

Industrial Computers 6182H-7KRH4B VVCE 700, KEYPAD, STD MEM, ENET, AC

Process Control 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

Operator Interface 2711P-T15C15D2 PV PLUS 1500, TOUCH, CNET, DC PS, EXT MEM

Support 9352-WGG100R SUPT REINSTATEMENT CONTRACT FOR 9352WGG100

Support 9330-CCR SUPT REINSTATEMENT CONTRACT FOR 9330CC

ControlNet Products 1786-CTK CNET RG6 TOOLKIT

RSI Software Products 9301-2SE235ESU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGG200UR UPGRADE: OUT-SUPT: RSSERVER GE GENIUS 16 TO 32 BIT

Motion Control

Motion Control 2090-DANBT-18S04 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 04M

BC646SPM365 Solution Provider Annual License w/Additional ME Suite

IC300TRM016 Spring-clamp style I/O plug, 16-terminal

IC800BPK012 12 Amp Beta Series Amplifier Package

MTR-3T69-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD014A0AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANANE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND125AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B062N104 PowerFlex 527 15kW (20Hp) AC Drive

280-MTR22-M4 ArmorConnect Motor Cable

FX1N-24MR-001 主機14點入/10點出?繼電器輸出?

1492-M3X12 IEC 3 x 12 mm Marker Card

1494G-FF3N NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44436BC45

ET 200SP 6ES7134-6JD00-0CA1 AI 4xRTD/TC 2/3/4 線制 高性能型，基座單元類型 A0、A1

1585D-M4HBDM-5 Micro D-Code, QD Style Ethernet Media

1756-BA2 ControlLogix L6X Ser B ONLY Battery Assy

1794-IM8 Flex 16 Point Digital Input Module

194E-CA20 194E Load switch

2080-MOT-HSC Micro800 250KHz HSC Plug-In

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYYANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

HE693STP101 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

IC695ALG112CA RX3i Isolated Analog module, conformal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L10 SOFTLOGIX5810 CONTROLLER W/2 USABLE CHASSIS SLOTS

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Motion Control 2094-PRS7 POWER RAIL, SLIM, 230V OR 460V, 7 AXIS

A06B-6093-H401 Ext. Regen Resistor, 30 Ohm 20 Watt, Beta or I/O Link Amplifiers

IC200UEX211 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752CMO101 Modicon 984 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0153-B175#7008 A30/3000 servo motor with brake and 64k serial encoder

20BD8P0A0AYYADD1 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC302JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A011 PowerFlex 520 2.2kW (3Hp) Power Module

TLXCDLFOFS33 Quantum 200 LICENSES LARGE OPC SERVER

FRN0.4C1S-4C 1. 2KVA 1.6A 0.4KW 3相AC380V/50Hz/60Hz

1492-J3TW 2.5 square mm Standard Terminal Block

1492-SPM3D160 MCB Supplementary Protector 16 A

軟啟動器 3RW40552BB34

SIMATIC HMI 系列面板 6AV2124-1QC02-0AX0 KP1500 精智 15.4 寸

150-SPPB3UR SMC-50 POWER POLE ASSEMBLY 140A

1738-IB8M8 ArmorPoint 8 Point Input Module

1784-PCD1 DeviceNet Comms Cable for 1784-PCD Card

193-KC10 7.2-10.0 A IEC Bimetallic Overload Relay

20-750-PH2-F9 PF755 FR9,IP00,24 VDC WIRE HARNESS

2090-CSBM1DE-10AF15 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNANC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00075 GCA iFIX Profsnl SCADA 75 I/O Dev

GP647IFESGDV00300 GCP iFIX Optn: ESig & ERec 300 I/O Dev

IC600BF900RR Local I/O Transmitter Module

IC647HSTCCP50M Historian Client Connection Pack 50 Users (M4 Key)

IC647TIDC TID:Texas Instrument Direct

IC693MSC301RR Series 90-30 Demonstration Case

IC756LDV010E-98 DV Draw Development on Intel/Linux RedHat Op Sys, English, Version 9.8

MicroLogix 1000/1761 System 1761-L10BWA 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWN SELECTABLE CONTACT OUTPUT MODULE 32 POINT

Distributed I/O 1791-N4C2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

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Operator Interface 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Support 9356-PRO2350R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2350

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44A731202-G03 Upgrade Kit Genius IC660BBA103

IC200ALG328 ANALOG OUTPUT 13 BIT CURRENT 12 Channel

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard

Silver Series 9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING

VSPC32-ADMIN VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports.

20BD027A0AYNANB0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD040AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D208A103 PowerFlex 400- 110 kW (150 HP) AC Drive

520422000 Quantum 遠程I/O干電纜終結電阻，75 歐

285-BRCF25-M6 ArmorConnect Brake and Motor Cable

E6B2-CWZ6C 5-24VDC,集電極開路輸出30VDC 35mA,3相,1000P/R,2000P/R

1492-SPM2B005 MCB Supplementary Protector 0.5 A

變頻器選件 6SE6 400-1PB00-0AA0 Profibus 通訊模塊

電機啟動器 3VU16400MM00

150-CC25 SMC-3 Accessory

1715-IB16D 1715 16 Point Digital Input Module

1771-IXHR 1771 8 Point Input Module

193-EC4EE E3 Plus 18-90 A Current Relay

198-WT2 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF09 MP-Series 9m Power Cable

2094-BL75S Kinetix Line Interface Module

DEMOCD00014 Proficy Shop Floor SPC - DEMO CD

GFK-0777 Analog-100 Brushless Servo Amplifier Instruction Manual

IC210DAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with LCD/Keypad

IC647ASC010 PA SDK 10 Pak

IC647PPSOF3 Proficy Process Systems Operator Console with iFIX - 3 Pak

IC693CPU313 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) Battery included

IC754VGI06SKD View Interm 6In STN Keypad DC GEF Ovrlay

MSI-DASHBOARD-10 Dashboard Client 10 Pack

SLC/1746 System 1746-R16 REPLACEMENT COVER & LABEL FOR CTLG # 1747-ASB

Distributed I/O 1734-OX2 24V DC COIL N.O./N.C. DPST RELAY MODULE

Application-specific products 1803-EEM30 EEM,48 PULSES, 24V DC

Operator Interface 2711-ND3 PANELBUILDER32 SOFTWARE

Support 9302-CTKR SUPT REINSTATEMENT CONTRACT FOR 9302CTK

Support 9381-PP250KENS SUPPORT RENEWAL CONTRACT FOR 9381PP250KEN

DeviceNet Products 1791D-0V16PX 24 VDC COMPACTBLOCK I/O EXPANSION, 16 OUT SINK

RSI Software Products 9301-2SE3350FRU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9380-RSBCNS2 2-DAYS MISCELLANEOUS SERVICES FOR RSBATCH

Motion Control MPL-B880C-SJ22AA MOTOR,SERVO,110.0NM,1500RPM,SINGL,460V

Silver Series 1398-DDM-010 DRIVE,10A PEAK, ULTRA 200

HE660GGM100 RTU/Modbus slave device with (1) Genius + (1) RTU/Modbus port

IC646TPD150 Pro Server 150 I/O Point Development and Run Time System

QDA-UPD-001 QUICKDESIGNER ADV UPGRADE FROM 3.X

ST-3134 STXi analog input module 4 Channels, 0~20mA, 14-bit

20BC105A3ANNACC0 PowerFlex 700 AC Drive 20B

20F14NC260JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B2P3N104 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140CPS21100C Quantum 電源, 24 VDC, 獨立, 3A, CC

284D-FHD2P3Z-10-CR DeviceNet Variable Frequency Drive

CJ1W-II101 I/O控制單元，擴展機架用

1492-RIFM20F-F24-2 Connection Products

微處理器的PCI卡 6GK1561-3AA01 CP5613,有微處理器的 PCI 卡

變送器 3RS17001DD00

1497A-A11-M6-1-N Control Power Transformer

1606-XLP15B Power Supply XLP 15 W Power Supply

1764-RPLTB1 MicroLogix Replacement Part

188-K4B320 Miniature Circuit Breaker 32 A

194L-HE6G-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF90 90 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S90 Kinetix Drives 90m Standard Cable

CB4N-0WPM-0070-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 7 M

GC647SJM001 GCScheduler Project Module

IC200PNS001 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 10/100 Mbps copper interfaces. Requires Proficy Machine Edition 7.0

IC646TBLCLT010 Proficy Troubleshooter for Intelligent Historian Standard, Enterprise and Corporate Clients Access 10 Users

IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver

IC690CDR002 InfoLink CD-ROM Documentation, single-user license

IC698CHS009 RX7i 9 Slot Rear Mount Rack

IC800VMA102 1 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KH VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT10ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 10 UNITS

Operator Interface 2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100

Support 9500-CPAKSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKSEN

ControlNet Products 9904-HYBS CONTROLNET SINGLE CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503KOE RSVIEW32 WORKS 100K WITH RSLINX (KOREAN)

RSI Software Products 9358-BEPNT60U2R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 10 TO 60

Motion Control MPL-A540K-MJ24AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-14S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,90M

GC646MDB159 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 1,500 I/O""

IC641SWM713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + paper docs.

IC800SSI407RD2 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

PSPC-DC/E Prof Shop Floor SPC DC 1 User w/ eSig

20BB154A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH125A0EYNANANE PowerFlex 700S AC Drive 20D

2198-DB42-F Kinetix 5500 42A Line Filter

2711P-K6C20D9 PanelView Plus 6 Graphic Terminal

280-PWRM35E-M15 ArmorConnect 3-PH Power Media trnk cable

C40P-EDR-A C40P擴展，24點入，16點出?（繼電器）.已停產

1492-MS6X12V41-50 Connection Products

數字量輸入/輸出模塊SM 6ES7 322-1BF01-0AA0 DO/8 24VDC，2A，晶體管輸出，光電隔離，20pin前連接器

行程開關 3SE53123SB13

運行版軟件 6AV2105-2BB14-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 專業(yè)版 128 PowerTags ASIA V14

1585J-M8CBJM-12 RJ45 Ethernet Media

1756-PB75R ControlLogix DC Redundant Power Supply

188-K1D020 Miniature Circuit Breaker 2 A

194E-Y16-1753-4G 16 A 194E Load switch

2090-CFBM7DF-CEAF90 90 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S20 MP-Series 20 m Length Feedback Cable

BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647IFPRRNUNLMTM iFIX Profsnl SCADA Unlimited Runtime (M4 Part)

IC660TBD024 Terminal Assembly for IC660BBD024

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