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　　燕山石化公司合成橡膠凝聚裝置的儀表控制系統(tǒng)原由常規(guī)儀表構(gòu)成，且全是其他裝置更換下來(lái)的舊表，故障率較高。為了提高自動(dòng)化水平，增強(qiáng)儀表控制系統(tǒng)的可靠性，我們對(duì)其進(jìn)行了改造，淘汰了控制室內(nèi)的所有常規(guī)儀表，改用DCS。
　浙大中控公司的SUPCON JX-300X DCS充分利用了最新信號(hào)處理技術(shù)、高速網(wǎng)絡(luò)通信技術(shù)、可靠成熟的先進(jìn)控制算法，使其兼具了高速可靠的數(shù)據(jù)輸入輸出運(yùn)算、過(guò)程控制和PLC聯(lián)鎖邏輯控制功能，獲得了廣泛的應(yīng)用，特別是其性能價(jià)格比優(yōu)于同等規(guī)模的常規(guī)儀表系統(tǒng)，成了我們儀表改造首選的產(chǎn)品。
　　二 工藝流程簡(jiǎn)介
　　凝聚裝置采用水蒸氣蒸餾、濕法脫氣的原理，脫去膠液中的溶劑油�，F(xiàn)有兩條生產(chǎn)線，每條線包括膠罐系統(tǒng)、凝聚釜系統(tǒng)、尾氣回收系統(tǒng)。每條生產(chǎn)線有4個(gè)膠罐，根據(jù)膠液熔融指數(shù)的不同，不同膠罐中的膠液按相應(yīng)的比例混配，保證膠液熔融指數(shù)合格。合格的膠液送至凝聚釜，根據(jù)水蒸氣蒸餾、濕法脫氣的原理，采用等壓不等溫的雙釜水析凝聚技術(shù)，把溶劑油和膠分離。凝聚釜分離出來(lái)的溶劑油尾氣由尾氣回收系統(tǒng)回收再利用。
　　三 DCS配置
　　JX-300X DCS由一個(gè)多功能站、一個(gè)操作站、一個(gè)控制站和過(guò)程控制網(wǎng)絡(luò)組成，系統(tǒng)結(jié)構(gòu)如圖1。
護(hù)工具。操作站是操作人員完成生產(chǎn)過(guò)程監(jiān)控管理任務(wù)的平臺(tái)。
　　多功能站和操作站的硬件組成是完全一樣的，包括工控PC機(jī)、CRT、鼠標(biāo)、鍵盤、網(wǎng)卡、專用操作員鍵盤、操作臺(tái)等。
　　控制站完成整個(gè)工業(yè)過(guò)程的實(shí)時(shí)監(jiān)控功能，由主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡、I/O卡件、供電單元等組成�？刂普镜母鞣N卡件均可冗余配置，為了增加系統(tǒng)的可靠性，我們對(duì)控制站的主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡進(jìn)行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2為系統(tǒng)的I/O信號(hào)及卡件配備表。

Schneider Telemecanique XBTGT2130 Opt Interface Panel

Schneider 16-Point Input Module TSX-DET-1612 TSXDET1612 WARRANTY

SALE Intel i7-2700K 8G 1T60G SSD HD7770/1G Overclock Gaming/Business Computer

Siemens 6ES5451-4UA13 Output Module ~60 DAY WARRANTY~

SIEMENS Sinumerik 6FX1120-4BA02 CPU Board

NUMATICS G2-2 SERIES DEVICENET COMMUNICATION MODULE 239-1514

SIEMENS Simodrive 6SN1118-0NH00-0AA1 6SN11180NH000AA1

SIEMENS Simodrive 6SN1123-1AA00-0CA1 6SN11231AA000CA1

SIEMENS Display 6FC5203-OAB10-0AA0

Advantech Remote Contact/Digital Input ADAM-4053

Allen-Bradley 2711-B6C1 Panelview 600 NIB

ABB 800A Circuit Breaker Cat# SACE E1B 08, W/ SACE PR111/P Trip Kit

Acterna JDSU EDT-135 E1 and Data Circuit Tester BN4562/34 EDT135 EDT 135

6ES5470-7LB13 SIEMENS Analog Output Module

8536SFG1V06 SQUARE D 8536 SFG1V06

SIEMENS 6SE7023-4UD61 USPP 6SE70234UD61

BAILEY CONTROLS IMMFP-03 USPP IMMFP03

ASEA BROWN BOVERI YT204001-KA USPP YT204001KA

MODICON AM-R911-000 USPP AMR911000

INDRAMAT MDD-112D-N-030-N2M-130GB2 USPP MDD112DN030N2M1C

ATLAS COPCO 4240-0369-81 USPP 4240036981

VIDEO JET SP356072 NSPP SP356072

Siemens 6ES5-451-4UA13/6ES5451-4UA13 32PT OUTPUT NIB

SIEMENS 6ES5 700-8MA11 6ES57008MA11 Bus Module

SIEMENS S5 6ES5 430-4UA13 6ES54304UA13

Siemens S5 CPU 135U 6ES5 922-3UA11 6ES59223UA11

Siemens 6ES7 972-0BB41-0XA0 in Box ping Worldwide

Siemens S7-200 EM231 6ES7 231-0HC21-0XA0 EM 231

Siemens 3TB4017-0B

HONEYWELL TC-CCR012 REDUNDANT NET INTERFACE MODULE

Waters Millipore System Interface Module Detector SIM 001451 Condition

Siemens 6ED1 053-1FB00-0BA0

Siemens LOGO! 6ED1 052-1MD00-0BA3

Omron 3G2A9-BAT05

Schneider Modicon AS-J878-000 Modem Module ASJ878000

Schneider Modicon PROGRAMMABLE CONTROLLER AS-584L-251 115V

Schneider Modicon AS-H827-103 11 Slot 800 Series Rack

Schneider Modicon LOT OF 3 DAP 210/AS-BDAP-210 OUTPUT MODULES

Schneider Modicon AS-C921-100

Schneider Modicon AS-P120-000 ASP120000 Power Converter

Telemecanique MODICON TWDLCAA16DRF NIB

Schneider Telemecanique TSX ETG1010 TSXETG1010

Siemens Touch Screen Panel 6AV8100-1CB00-1AA1 Looks

Siemens 6AV3627-1LK00-1AX0 6AV3 627-1LK00-1AX0 SIMATIC OP27 Color Panel QTY

SIEMENS Sinumerik 6FC9302-2BB-01 Terminal Blocks.

FX-232ADP Mitsubishi PLC RS-232 Communication Module FX232ADP

SIEMENS Simodrive UEB - Module Int/Ext. 6SN1112-1AC01-0aa1 SURPLUS

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 2NC

SIEMENS 04-07VWTOUAREGKEYLESSREMOTE3D0959753 OFCC:KR55WK45022GERMANYHUF

Allen-Bradley A-B PanelView 1400e Terminal 2711E-K14C6X

AB,ALLEN-BRADLEY BULLETIN GMC DIGITAL SERVO CONTROR 10KW 1394 ,AXIS 10KW,IM

AC Servo Controller AC Main Spindle Drive KDV; KDS; KDA

A06B-0819-B001 FANUC AC SERVO SPINDLE REMANUFACTURED

75HP VERTICAL MOTORS, 3600 RPM VSS, TEFC , 230-460V, 365LP

REXROTH 1070070309 NSFP 1070070309

ALLEN BRADLEY 6170-DCCE1A1EBZZ USPP 6170DCCE1A1EBZZ

ALLEN BRADLEY 2711-B6C20 NSPP 2711B6C20

INDRAMAT MDD112B-N-040-N2L-130PA0 NSPP MDD112BN040N2L13

YASKAWA ELECTRIC SGDH-75AE NSPP SGDH75AE

WHEDCO IMC-3161-2-B NSPP IMC31612B

KAWASAKI 50817-1116R01 USPP 508171116R01

Siemens 6ES5-254-4UB21 USPP 6ES52544UB21

SIEMENS 6ES5 385-8MB11 6ES53858MB11

SIEMENS PLC INPUT MODULE 6ES5 430-7LA12 VER 3

Siemens CABLE CP541 TO S5-CPU S5-135/55 6ES57358BB0

Siemens 6ES7 210-8XX00-6AA0 6ES7210-8XX00-6AA0 PDS210 in Box, Seal opened

Siemens OP17 6AV3617-1JC20-0AX1 Membrane Keypad , ping worldwide

RELEASE SuperMicro X9SAE MB ※Check W/ Us for Availability FIRST※

Texas Instruments 510-2101

SYMAX Square D 8030 CRM222 8030CRM222 Remote Interface Module Series G

Tyan S8236GM3NR-IL Socket G34 AMD SR5690/SP5100 Chipset EEB Motherboard

Siemens CPU 6ES7 414-3XJ00-0AB0 6ES7414-3XJ00-0AB0

Modicon MA-0212-001

Schneider Modicon /GOULD/AS-884A-101 PROCESSOR 2K W/REMOTE I/O

Schneider Modicon ASB838032 24 VDC Output Module AS-B838-032

Schneider Modicon AS-BDEP-218 NSFP ASBDEP218

Schneider Modicon AS-BDEP-210 ASBDEP210 G302

Schneider Modicon -AS-5512-000

Schneider Modicon DISCRETE COMBO AS-BDAP-220 QTY X 3

Schneider Telemecanique BMXP342020

SCHNEIDER INPUT MODULE 170ADI35000

Q64TDV-GH Mitsubishi PLC Milivolt Analog Input 4 Pt Isolated Q64TDVGH

SIEMENS 6ES5452 - 8MR11 RELAY OUTPUT MODULE

SIEMENS 6DD1606-0AD1 NSFP 6DD16060AD1

MERCEDES S W220 Communication Telephone Module TELEAID A2108208026

SIEMENS SIMODRIVE 6SN1123-1AA00-0HA0

SIEMENS SINUMERIK 840D/DE NCU 573.4 6FC5357-0BB34-0AA0 6FC53570BB340AA0 NIB

SIEMENS /MOORE 39ACM24BDN/16139-205 ADVANCED CONTROL MODULE XLNT

Allen-Bradley SLC500 Output Module 1746-OX8 Series A

ALLEN BRADLEY SLC 500 16-CHAN OUTPUT MODULE 1746-OW16

ABB ROBOTICS SERVO MOTOR,PS130/6-200-P-PMB-4136

A06B-0147-B084#7076 FANUC SERVO MOTORS REMANUFACTURED

0-51901

OMRON 3G3RV-B2370-AV1 NSFP 3G3RVB2370AV1

ALLEN BRADLEY 1756-L62S USPP 1756L62S

ALLEN BRADLEY 1336F-BRF150-AA-EN-GMS6 USPP 1336FBRF150AAEN1

GENERAL ELECTRIC CR306G0-600-AAHA USPP CR306G0600AAHA

SYMAX 8030-CRM-211 NSFP 8030CRM211

SIEMENS QLSDM024DCCBN NSFP QLSDM024DCCBN

CARRIER HR81LG010 NSFP HR81LG010

Siemens 6ES5 948-3UA11 6ES59483UA11

Siemens SIMATIC S5 6ES5-470-7LC12 ANALOG OUTPUT 6ES54707LC12

SIEMENS 6ES5-725-0AK00 USPP 6ES57250AK00

Siemens 6ES5 491-0LA12 USPP 6ES54910LA12

Siemens 6AV6 640-0DA11-0AX0 Touch Panel NIB

Siemens Logo 230RC 6ED1 052-1FB00-0BA3

RVSI Siemens CiMatrix VisionScape Machine Vision System NICE

Telemecanique LB1-LC03M22

Siemens S5 6ES5-308-3UB11 INTERFACE MODULE S5 6ES53083UB11

Wago 758-870/000-112 WAGO-I/O-IPC-G2 Linux 2.6 codesys visu CANopen master

SIEMENS 6SE7090-0XX84-0KC0

Modicon AS-M84A-002

Schneider Modicon AS-B824-016 Tru High Output Module

Schneider Modicon ASB828016 SEALED 5V 16 point Output Module AS-B828-016

Schneider Modicon AS-B872-002 USPP ASB872002

Schneider Modicon SEALED AUTOMATION DAP218/AS-BDAP-218

Schneider Modicon DAP 210/AS-BDAP-210 OUTPUT MODULE

Schneider Modicon AS-J470-000 Programming Adapter AS-IS

Schneider Electric ZB4B0G31 Series B Contact Block with Indicator Light

Siemens 6ES5 431-7LA11 16 point Input Module

Rigol Digital Color Oscilloscope 100M dual CH DS1102CD

SIEMENS A1-106-100-504/R1-106-100-804 PWR INT BD NIB

SIEMENS SINUMERIK I/O MODULE 6FC5611-0CA01-0AA0

Ranger ii COM-502 Serial Comm Module communication

SIEMENS Driver 6SN1118-0NH11-0AA1 (6SN11180NH110AA1)NIB

SIEMENS SINUMERIK 840D/840DE NCU 571.2 6FC5357-0BA10-0AE0

SIEMENS 6FC3984-7CL41 6FC3984-7CL41 BUTTON SWITCH USMT MILL CNC MACHINE

AllenBradley2711E-T10C15PanelView1000ETouchscreenOperatorInterface

Allen Bradley Transformer Pilot Light 800T-P26

ABB IRB 2400 SER 24-29215 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Fiber Solutions OLK61-SM-SC, SM source and Meter 1310/1550 SC

(Q3-1) 1 GE SKPA36AT1200 CIRCUIT BREAKER Q3-1

MEASUREX 51401288-200 USPP 51401288200

ALLEN BRADLEY 1336F-BX040-AX-EN-L6 USPP 1336FBX040AXENL6

GEMCO ELECTRIC 1989-A-16-R-12-S-C-M NSPP 1989A16R12SCM

FANUC A16B-3200-0330 USPP A16B32000330

SIEMENS 6ES5-241-3CA13 USPP 6ES52413CA13

RELIANCE ELECTRIC 610113T NSFP 610113T

SIEMENS HMD63F800 USPP HMD63F800

Siemens 6ES5 470-8MA11 6ES54708MA11

Siemens 6ES5-951-7LD21 NSPP 6ES59517LD21

SIEMENS 6ES5-441-8MA11 6ES54418MA11 INPUT MODULE 5 NOS WITH BASE

Siemens 6ES5 100-8MA01 CPU MODULE 100S5-100U

Siemens S5 6ES5-955-3LF41 POWER SUPPLY Box Marked as Repaired

Siemens C98043-A1604-L3-03 no packaging

siemens 6es5 464-8ma21-50mv S5 analog card free ship

Square D 8030 COM-261

Riders Discount-Brand Items-Free Domestic

WS-C2960-24LT-L Cisco Catalyst 2960 Switch 24 ports managed

Siemens 6ES7332-5HD01-0AB0

Siemens SITOP 6EP1961-3BA20

Schleicher UBT 16 31106777 42 065

Schneider Modicon ASM780032 BRANDMemory Module AS-M780-032

Schneider Modicon AS-B556-000 USPP ASB556000

Schneider Modicon AS-W802-012 USPP ASW802012

Schneider Modicon AS-BNUL-200 NSFP ASBNUL200

Schneider Modicon AS-B828-016/ASB828016 Output Module

MODICON AEG DAP 210/AS-BDAP-210 OUTPUT MODULE

SIEMENS DIGITAL INPUT MODULE 6ES5 430-7LA12

SERIES7 SLATE I5-2467M 1.6G 4GB PN XE700T1A-A05US

Siemens OP15 Operator Panels 6AV3515-1EB00 NIB

SIEMENS Sinumerik 6FC5203-0AD27-0AA0 Operator Panel

Standard Communications AVM-860 Modulator/UP Converter

SIEMENS 6SN1123-1AA00-0BA1 6SN11231AA000BA1 Simodrive

SIEMENS 6SN1162-0GA00-0BA0 6SN1 162-0GA00-0BA0 SIMODRIVE 611 Adapter Set

SIEMENS 6FC5-247-0AA11-0AA1 NSPP 6FC52470AA110AA1

Advantest Teach Pendant Teaching Programmer 0401004AA

ALLEN-BRADLEY 160-BA01NPS1P1 0.5HP 460VAC Control. in good condition

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88271

ADEPT TECH 10337-15200 NSPP 1033715200

(2) ETEL DSB2 DSB2P131-111E-000B DIGITAL SERVO AMPLIFIER w DSO-RAC 2 RACK FRAME

INDRAMAT DSC1.4-50 USPP DSC1450

TELEMECANIQUE VW3RZD1122 NSFP VW3RZD1122

EUROTHERM DRIVES 620STD/0750/400/0020/UK/ENW/0000/000/B0/000/000 USPP 620STD0750

CUTLER HAMMER ECN2419CAC NSFP ECN2419CAC

RELIANCE ELECTRIC 0-56303 NSFP 056303

MODICON NW-BM85C-002 USPP NWBM85C002

JOHNSON CONTROLS AS-AHU-101-0 USPP ASAHU1010

Siemens 6ES5 324-3UR11 WATCHDOG MODULE

Siemens 6ES5-581-0EA11 NSPP 6ES55810EA11

SIEMENS 6ES5-375-0LA41 USPP 6ES53750LA41

Siemens 6ES5 375-0LA15 Memory Submodule 8k x 8Bit WOW

Siemens Analog Input 6ES5 464-8MC11 working

Siemens 6RA7018-6DV62-0-Z 6RA7018-6DV62-0 DC DRIVE

Siemens TP27-10 6AV3 627-1QL00-0AX0 Touch Glass, Bergquist Touch Products

Siemens 6ES7322-1BF01-0AA0

LUTRON GRX-AV GRAFIK EYE A/V INTERFACE CONTROL MODULE

YAESU FT-736R VHF UHF 6 2 220 430 MHz SSB CW FM RADIO SATELLITE TRANSCEIVER

SIEMENS 6ES7 232-0HB20-0XA0 6ES72320HB200XA0

SIEMENS OP7 6AV3607-1JC20-0AX0

Reliance 0-51831-6

Schneider Modicon AS-B579-001 COUNTER MODULE HI-SPEED

Schneider Modicon AS-984A-001 USPP AS984A001

Schneider Modicon AS-P451-622 USPP ASP451622

Schneider Modicon AS-B571-001

Schneider Modicon AS-9584-000 CPU

MODICON SL-715 NSPP SL715

SIEMENS SIMATIC S5 DIGITAL INPUT MODULE CAT6ES5430-4UA13

Siemens 6ES7 331-7RD00-0AB0 6ES73317RD000AB0

SIEMENS SIMATIC MULTI PANEL TOUCH 6AV6545-0DA10-0AX0

SIEMENS 44DA001 SINUMERIK DISPLAY UNIT

SIEMENS Sinumerik Op. Panel 840D 1P-6FC5203-0AC02-0AA0

SIEMENS 6SN1123-1AA00-0DA1 SIMO DRIVE

SIEMENS Simodrive 6SN1118-0DM23-0AA0

SIEMENS CONTROLLER CARD 6FC5356-0BB11-0AE1

Advantech UNO-2160-G1

ALLEN-BRADLEY 2711-B5A15X PANELVIEW OPERATOR INTERFACE PANEL NIB

ABB ACH401604132 3PH ADJUSTABLE FREQUENCY AC 50HP 480VAC 68A DRIVE B228528

Acterna JDSU Wavetek SDA-5000 CATV Analyzer w/ QAM Reverse Sweep SDA 5000

6ES7156-0AA01-0XA0 Brand , Factory Sealed,

8648B HP/Agilent Synthesized Signal Generator, 9kHz to 2000 MHz

SIEMENS 6SE9-215-8DB40 NSPP 6SE92158DB40

BALDOR VS1SP540-1B NSFP VS1SP5401B

ATLAS COPCO LTD26SR005-10 USPP LTD26SR00510

MODICON AS-884A-201 NSFP AS884A201

INDRAMAT TVM2.1-50-W1-220 USPP TVM2150W1220

BAYSIDE PG115100 NSPP PG115100

YASKAWA ELECTRIC CACR-SRA5AB2ER NSFP CACRSRA5AB2ER

Siemens 6ES5-453-4UA11 USPP 6ES54534UA11

SIEMENS 6ES5 731-1CF00 6ES57311CF00

SIEMENS S5 6ES5 451-4UA11 6ES54514UA11

Siemens S5 Operator Interface OP393 6ES5 393-OUA11

SIEMENS 6ES7-151-1AA03-0AB0

Siemens SCD 1597-ET 6AV8100-1BB00-0AA0