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　　燕山石化公司合成橡膠凝聚裝置的儀表控制系統原由常規儀表構成，且全是其他裝置更換下來的舊表，故障率較高。為了提高自動化水平，增強儀表控制系統的可靠性，我們對其進行了改造，淘汰了控制室內的所有常規儀表，改用DCS。
　浙大中控公司的SUPCON JX-300X DCS充分利用了最新信號處理技術、高速網絡通信技術、可靠成熟的先進控制算法，使其兼具了高速可靠的數據輸入輸出運算、過程控制和PLC聯鎖邏輯控制功能，獲得了廣泛的應用，特別是其性能價格比優于同等規模的常規儀表系統，成了我們儀表改造首選的產品。
　　二 工藝流程簡介
　　凝聚裝置采用水蒸氣蒸餾、濕法脫氣的原理，脫去膠液中的溶劑油。現有兩條生產線，每條線包括膠罐系統、凝聚釜系統、尾氣回收系統。每條生產線有4個膠罐，根據膠液熔融指數的不同，不同膠罐中的膠液按相應的比例混配，保證膠液熔融指數合格。合格的膠液送至凝聚釜，根據水蒸氣蒸餾、濕法脫氣的原理，采用等壓不等溫的雙釜水析凝聚技術，把溶劑油和膠分離。凝聚釜分離出來的溶劑油尾氣由尾氣回收系統回收再利用。
　　三 DCS配置
　　JX-300X DCS由一個多功能站、一個操作站、一個控制站和過程控制網絡組成，系統結構如圖1。
護工具。操作站是操作人員完成生產過程監控管理任務的平臺。
　　多功能站和操作站的硬件組成是完全一樣的，包括工控PC機、CRT、鼠標、鍵盤、網卡、專用操作員鍵盤、操作臺等。
　　控制站完成整個工業過程的實時監控功能，由主控制卡、數據轉發卡、I/O卡件、供電單元等組成。控制站的各種卡件均可冗余配置，為了增加系統的可靠性，我們對控制站的主控制卡、數據轉發卡進行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2為系統的I/O信號及卡件配備表。

Schneider Modicon AS-J878-000 Modem

Schneider Modicon AS-BADU-206

Schneider Electric TSXCAP030 Telefast/ANA Cable

Siemens Simatic U-55N Input Module PLC

Schneider Telemecanique VX1DM203M + VX2DB303L

R2308IP4LHPC Server System 2U Rack Chassis Intel

SIEMENS S7-300 SET / RACK - INPUT OUTPUT MODULES POWER SUPPLY / 318-2AJ00-0AB0

SIEMENS 6DD1681-0DH1 USPP 6DD16810DH1

SIEMENS SINUMERIK 802D SL 6FC5303-0DT12-1AA0 CNC KEYBOARD

SIEMENS 6SN1111-0AB00-0AA0 SURGE ARRESTOR OVERVOLTAGE LIMITING 611U

SIEMENS Simodrive 6RA 8261-2 Spin Board C98043-A1098-L

SIEMENS 6FC9-348-7HP00 NSPP 6FC93487HP00

Advantech EVOC IPC-6106P3B Board

ALLEN-BRADLEY 1771-OG 1771OG TTL Output Module NIB NOS Free USA Shipping

ABB ACS60100096000B1200901 AC Drive 10HP 3 Phase 600V WOW

AD208BY QTY 10 IN AD208B ANALOG DEVICES IC AMP ISOL 4KHZ PREC 2MA 38SIP

6ES7468-1DE50-0AA0 Brand , Factory Sealed,

900' Syracuse aluminum urd 2/0-2/0-2/0-1 quadruplex wire direct burial cable

SQUARE D MHL3670035DC2351 NSFP MHL3670035DC2351

CONSULTRONICS DLS400 USPP DLS400

BAUMULLER BUS21-30/60-30-001 USPP BUS21306030001

MOOG D122-F022-A022 NSPP D122F022A022

MARATHON DM0140 USPP DM0140

ELECTRON MACHINE MPR83C-W/U5 USPP MPR83CWU5

Siemens 6ES5 135-3KA13 6ES51353KA13

Siemens 6ES5-465-4UA11 USPP 6ES54654UA11

SIEMENS 6ES5 984-2UA11 6ES59842UA11

SIEMENS S5 6ES5436-4UA12 6ES54364UA12

Siemens /Van Dorn Output Module 6ES5 454-7LA11 33426

SIEMENS 6ES7-331-7PF00-0AB0 6ES7331-7PF00-0AB0

Siemens Sinumerik 802S 802C Mechanical Keypad

Siemens 6ES5318-8MA12

iConnect-FM.2 universal iPod adapter interface iPhone FM modulator transmitter

YASKAWA JVOP-112 REMOTE INTERFACE MODULE

SIEMENS 6ES5458-7LA11

Siemens MP270 6AV6542-0AD15-2AX0 Membrane Keypad

Omron G2A-434A

Schneider Modicon AS-BDAP-209 8PT OUTPUT MODULE

Schneider Modicon AS-506P-008 USPP AS506P008

Schneider Modicon AS-J890-102 ASJ890102 Free Ship

Schneider Modicon AS-516P-008 CNC Memory Board Rev C23 (UVG)

Schneider Modicon Electronics AS-W609-006 Cable Assy 6FT I/O Housing W609-006

Schneider Modicon -AS-9T14-100

SIEMENS/TI U-05N/9303 16 POINT 24VDC INPUT MODULE NIB

Schneider TWDLCAA24DRF Telemecanique MODICON TWIDO PLC

SIEMENS SINUMERIK PROGRAM PANEL 6FC 5203 5210 5253

SIEMENS 505-4532 OUTPUT MODULE 5054532

SIEMENS SINUMERIK 810 BOARD 6FX1126-1AA01

COMMUNICATION PROCESSOR MODULE 6GK1543-0AA01

SIEMENS SIMODRIVE BOARD CARD 6SC6110-0PA01 6SC-6110

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

Advantech ECM-3610 REV.A1.2

ALLEN-BRADLEY 6182-AGAZAC INDUSTRIAL COMPUTER 100 TO 240VAC 50/60HZ 0.4/0.25AMP

ABB 3HAA0001-YH IRB6000 2.4 120KG Upper Arm Cable with Air, Signal & Power

ACCURAY 083156-002 USPP 083156002

A06B-6102-H222#H520 SPINDLE AMPLIFIER RATED INPUT 283-325V 25.2KW

8030RIM731 SQ D / SYMAX 8030-RIM-731 64 CH DIG IN

SIEMENS 6ES5-340-3KB42 NSFP 6ES53403KB42

ASEA BROWN BOVERI 069829-001 USPP 069829001

ALLEN BRADLEY 6181P-15TSXPH NSFP 6181P15TSXPH

KRAUSS MAFFEI 5089880 USPP 5089880

GRAHAM 2001H34 USPP 2001H34

ACCURAY 64860-001 USPP 64860001

PHOTOSWITCH 23DF3-3000 NSFP 23DF33000

Siemens 6ES5-340-3KB41 NSFP 6ES53403KB41

SIEMENS 6ES5 441-4UA12 6ES54414UA12

SIEMENS S5 PLC 6ES5-440-8MA21 OUTPUT MODULE PARTS FOR 3 MONTH WARRANTY

Siemens Memory Sub Module 6ES5 374-0AA11 22792

Siemens 6ES7 231-7PB20-0XA0 6ES7231-7PB20-0XA0 FreeShip

SIEMENS OP7 6AV3607-1JC20-0AX0 Membrane Keypad

QLogic InfiniBand 12005-PT16 16-Port 40 Gbps QDR Pass-Thru Module for Dell

GOOD ALLEN-BRADLEY INTERFACE MODULE PROGRAMMIMG TERMINAL 1201-HAP

TOYOGIKEN PCN-1T50 INTERFACE MODULE AC/DC 125V 1A XLNT

Siemens 3UG3013-1BL60

Siemens FT5072-1AC71-1AA0 Permanent Magnet Motor

Modicon PC-M984-230

Schneider Modicon GOULD AS-W801-001 I/O SIGNAL CABLE 1FT

Schneider Modicon AS-BZAE-201 High Speed Counter ASBZAE201

Schneider Modicon AS-D005-009 USPP ASD005009

Schneider Modicon AS-P451-622 I/O PROCESSOR MODULE

Schneider Modicon AS-B805-016 Input Module -

Schneider Modicon MICRO 84 CONTROLLER MODULE AS-M84A-002

Schneider Telemecanique XBTGT5330 95%

Schneider Lexium Servo Drive MHDA1056N00

PROLOG NDC-S911 NSPP NDCS911

SIEMENS 6ES5 452-8MR11 RELAY OUTPUT MODULE

SIEMENS 6EW1861-3BA 6EW1 861-3BA SINUMERIK 800 Power Supply 60 DAYS WARRANTY!

Honeywell Interface Module Communicating Thermostat & Telephone Access Module

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU BOX 6FC52476FC5357#2ZD

SIEMENS SINUMERIK 810D CCU-BOX 6FC5447-0AA01-0AA0

SIEMENS Moore 61F 7200-17NC Pneumatic Booster Relay

ALLEN-BRADLEY Panelview 300 24VDC 2711-B5A1L1 Series F

553VIC14430 MODICON MONITORS CRT REMANUFACTURED

ABB TEACH PENDANT 3HNE 00313-1

A06B-0153-B084#0008 FANUC SERVO MOTORS REMANUFACTURED

7171 OLYMPUS ENCORE HIGH SPEED CAMERA MOTION ANALYSIS CAMERA

RELIANCE ELECTRIC 2EC4040 NSPP 2EC4040

ALLEN BRADLEY 1785-L40L/E NSPP 1785L40LE

ALLEN BRADLEY 1398-PDM-010 USPP 1398PDM010

GENERAL ELECTRIC DS3800NRTB1A USPP DS3800NRTB1A

TOSHIBA VT130H2-U-4330 USPP VT130H2U4330

SYMAX 8030-CRM-540 NSPP 8030CRM540

FISHER ROSEMOUNT 1153DB5RC NSFP 1153DB5RC

Siemens 6ES5-095-8ME03 USPP 6ES50958ME03

SIEMENS 6ES5 318-8MB13 ET200U - DP Profibus INTERFACE

SIEMENS 6ES5-931-7AA11 NSPP 6ES59317AA11

Siemens 6ES5 727-2DB00/6ES5727-2DB00 CP 526 PBT 982 CABLE XLNT

Siemens 6ED1055-1MM00-0BA1 6ED1 055-1MM00-0BA1 in Box

Siemens LOGO! AM2 PT100 6ED1 055-1MD00-0BA0

Rigol Digital Color Oscilloscope 60MHz dual CH DS1062CA

Terasaki Electric TM-30D

SNMP Web based IP Interface Four4 Way Relay Module Board Controller

VWIC2-2MFT-T1/E1 CISCO

Siemens C7-633 6ES7 633-1DF02-0AE3 #2 ping Worldwide

Modicon AS-T584-103

Schneider Modicon Automation Inc DAP 216/AS-BDAP-216 DAP216ASBDAP216 Output Module

Schneider Modicon AEG/GOULD// AS-B548-000 I/O HOUSING XLNT

Schneider Modicon AS-B885-100 USPP ASB885100

Schneider Modicon AS-B266-501

Schneider Modicon PC-0984-385 Programmable Controller with AS-9770-000

Schneider Modicon AS-P930-004 Rack

Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY

SIEMANS SIMATIC TI305-02N INPUT MODULE TI30502N

RELIANCE ELECTRIC 0-57405 USPP 057405

Siemens 6ES7145-1GB31-0XB0 EM 145 EXPANSION ANANLOG OUTPUT MODULE

SIEMENS /ASCOM Fraco 77-964-1 SINUMERIK Power Supply Converter 60 DAYS WARRANTY

Omron C200H-LK201-V1 Serial Communications module

SIEMENS SIMODRIVE 611 6SN 1123-1AA00-0CA0 MORE AVAILABL

SIEMENS SINUMERIK PC CARD 6FC5247-0AA11-0AA2 NIB

SIEMENS lot of 12 Cisco MEM1600-6FC Smart 6MB Flash Card

ALLENBRADLEY1771OD16ISOLATEDOUTPUTMODULE

Allen Bradley SLC-500 Output Mod. 16-Point 1746-OA16

ABB PC-D232 3BHE022293R0101

Zygo ZMI-2002 Measurement Board 8020-0211-01-J Rev.L

.. Square D 800A Fusible Main Switch Cat# QMB367MW ... X-53

MODICON AS-506P-F12 NSFP AS506PF12

ALLEN BRADLEY 1394C-SJT22-A NSFP 1394CSJT22A

GETTYS 110-094-2 NSFP 1100942

GE FANUC 44A399785-G02 USPP 44A399785G02

SIEMENS 6SC9111-2AH25 USPP 6SC91112AH25

SIEMENS 1FT5076-0AF71-1-Z USPP 1FT50760AF711Z

ACME ELECTRIC T-1-37924 NSFP T137924

Siemens 6es5 905-3RA11 Simatic S5-105R ZB/CPU

Siemens S5 6ES5 458-7LC11 Relay Output Module

SIEMENS 6ES5465-4UA12 6ES5 465-4UA12S5 465-4 Analog Input WARRANTY

Siemens 6ES5 430-4UA13 6ES5 430 FAST SHIPPING

Siemens S5 PS 6ES5 951-7LB14 NIB

Siemens DCS Module 6DR2803-8C NIB

Server Enterprise 3500

Square D 8040 PCM-902

SIEMENS 6ES5 318-8MB11 INTERFACE MODULE IN BOX

WE SHIP SAME CISCO WS-C3750V2-48PS-S SWICTH 1 YR

Siemens 6GK7 342-5DA02-0XE0 CP342-5 DP NIB

Siemens TP177B 6AV6 642-0BA01-1AX1 Touch Glass

Schneider Modicon AS-BDAP-209 115v Output Module

Schneider Modicon ASBDEP210 AS-BDEP-210Compact input

Schneider Modicon AS-B806-032 OUTPUT MODULE 800 I/O 115VAC OUT

Schneider Modicon PC-0984-380 CPU MODULE AS-9507-000

Schneider Modicon AS-P120-000 AC Power Converter

Schneider Modicon AS-B885-100 ASB885100 Motion Module

Schneider/Modicon PLC Analog Output Module 140ACO02000 NIB

SIEMENS 6ES7 321-1BL00-0AA0 SIMATIC S7 INPUT MODULE

SANS DIGITAL MR4UT 4-bay hot-swap hardware RAID storage

Siemens Genumerik 3G Board GE.548 190.0001.00 GE548190000100 GE54819OOOO1OO

SIEMENS Sinumerik 805 6FC4100-1AA00-Z Free Ship

SIEMENS 6AV1222-0AD20 Communications Processor Module R6AV1222-0AD20

SIEMENS 6SN1145-1BA00-0CA0

SIEMENS 6SN1114-0AA01-0AA0 SIMODRIVE 611-A SETTING MODULE FOR FEED ENHANCED INTERFACE

SIEMENS 6FC5-114-0AA02-0AA2 USPP 6FC51140AA020AA2

Allen-BradleyPanelView1000OperatorInterfacePanel2711-T10C8SERB

ALLEN BRADLEY X-355028 NSPP X355028

ABB DSAV-111 P/N.57350001-CN 61.2 Hz Video Board

ADI PMI OP227EY OP227EY T6223 IC chip good quality

(9203) Allen Bradley PLC-5/60 Processor Module W/KEYS

INDRAMAT TRANS-01.3 USPP TRANS013

XINIX 1011A-M USPP 1011AM

FANUC A16B-0160-0960 USPP A16B01600960

EMERSON 5A26391H18 USPP 5A26391H18

RELIANCE ELECTRIC 86466-60V NSFP 8646660V

OMRON C500-NC222-E NSFP C500NC222E

OMRON NT30C-ST141-E NSFP NT30CST141E

Siemens 6ES5 441-7LA11 6ES54417LA11

Siemens 6ES5-921-3WB14 USPP 6ES59213WB14

SIEMENS 6ES5-405-7AB21 USPP 6ES54057AB21

Siemens 6ES5 441-8MA11 -- 6ES54418MA11

Siemens S5 6ES5 421-8MA11 6ES54218MA11

Siemens 6SE7090-0XX84-0KB0 6SE7 090-0XX84-0KB0 FreeShip

Siemens 6ES7 331-7RD00-0AB0 -FS- 6ES73317RD000AB0

Spectrum Controls 8000 RDI-132

Motorola Display Interface Module 2 M68DIM2 M68MM01-A2

WS-X4648-RJ45-E CATALYST 4500 E-SERIES 48-PORT 10/100/1000 RJ45

Siemens 6ES7 422-1BL00-0AB0 6ES7422-1BL00-0AB0

SIEMENS RWD82 Controller

Reliance 0-57552

Schneider Modicon John as Bo Duke in The Dukes of Hazzard 24X30 Poster

Schneider Modicon AS-B258-101 O TO 10V ANALOG MUX MERCURY RELAY

Schneider Modicon AS-P965-000 NSFP ASP965000

Schneider Modicon AS-B840

Schneider Modicon AS-B804-016

Modicon MM-PM10-300C PanelMate Plus 1000 MMPM10300C

SIEMENS SIMATIC 505-4032A INPUT MODULE 5054032A

SIEMENS 6ES5101-8RW11 24VDC PLC SIMATIC PROGAMM CONTROL

SIEMENS S5 6ES5 470-7LB12 ANALOG OUTPUT MODULE

SIEMENS 6DD2920-0AD0 LIGHT RECEIVER MODULE IN BOX

SIEMENS Sinumerik 840D NCU Box 6FC5247-0AA00-0AA2 Version G

SIEMENS 6SN1113-1AA00-1JA1 6SN11131AA001JA1 SIMODRIVE VPM FACTORY SEALED

SIEMENS Simodrive 611 LT 160A 6SN1124-1AA00-0EA1

SIEMENS 6FC9348-2CZ Servo Cable WOW

Advantech PCA-6003 PCA-6003V

Allen-Bradley 1771-OBD/C DC Output Module 10-60VDC

ABB ACS800-04M-0320-3 VSD AC Drive

ADE 7000 system 14 station, 7200 system 9 station

6ES7614-1AH03-0AB3 Brand , Factory Sealed,

92-00273-09/09-00150 EATON MONITORS CRT REMANUFACTURED

SQUARE D RJA36120CU33A NSFP RJA36120CU33A

CONTROL TECHNIQUES TA-460 NSFP TA460

BOSCH RHO4.1/IPC300 USPP RHO41IPC300

NACHI RAX11 USPP RAX11

MEASUREX 51304754-150 NSFP 51304754150

FANUC A16B-1211-0092 USPP A16B12110092

Siemens 6ES5 185-3UA21 CHASSIS EXPANSION RACK 21 SLOT

Siemens 6ES5-470-4UA12 USPP 6ES54704UA12

SIEMENS 6ES5-100-8MA01 USPP 6ES51008MA01

SIEMENS S5 6ES59417UA21 6ES5 941-7UA21