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　　新浦化學(xué)(泰興)有限公司系新加坡新浦化學(xué)私營(yíng)有限公司全資子公司，位于泰興經(jīng)濟(jì)開(kāi)發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過(guò)數(shù)次擴(kuò)建和發(fā)展，現(xiàn)有年產(chǎn)75萬(wàn)噸離子膜燒堿裝置、年產(chǎn)50萬(wàn)噸氯乙烯裝置、年產(chǎn)32萬(wàn)噸苯乙烯裝置、年產(chǎn)18.5萬(wàn)噸硝基苯裝置、年產(chǎn)13萬(wàn)噸苯胺裝置和自備熱電廠(chǎng)。現(xiàn)投資總額為71052萬(wàn)美元，注冊(cè)資本為35400萬(wàn)美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬(wàn)噸/年輕烴綜合利用項(xiàng)目;成立新浦化學(xué)(倉(cāng)儲(chǔ))有限公司，建設(shè)40萬(wàn)立方米輕烴倉(cāng)儲(chǔ)項(xiàng)目。
　　新浦化學(xué)已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計(jì)、PH計(jì)、色譜等產(chǎn)品。本項(xiàng)目中，橫河電機(jī)(中國(guó))有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個(gè)項(xiàng)目是燒堿四期改造項(xiàng)目，燒堿四期項(xiàng)目是一套年產(chǎn)15萬(wàn)噸燒堿、4.5萬(wàn)噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過(guò)一段時(shí)間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過(guò)雙方技術(shù)確認(rèn)后決定更換為橫河電機(jī)的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個(gè)裝置，總點(diǎn)數(shù)為1800點(diǎn)。項(xiàng)目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場(chǎng)電纜和機(jī)柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當(dāng)時(shí)橫河電機(jī)最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運(yùn)多年，用戶(hù)為確保改造項(xiàng)目完成后的一致性，要求所有資料必須從原系統(tǒng)中導(dǎo)出。橫河電機(jī)必須在規(guī)定時(shí)間內(nèi)獨(dú)立完成軟硬件的調(diào)研工作，確保控制功能的完整性和一致性。停車(chē)改造時(shí)間僅為10天。項(xiàng)目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒(méi)有機(jī)柜的條件下，利用安裝板完成出廠(chǎng)測(cè)試。
　　為此，橫河電機(jī)(中國(guó))有限公司成立了由工程、技術(shù)、營(yíng)業(yè)人員組成的專(zhuān)門(mén)項(xiàng)目組，借助橫河電機(jī)自主開(kāi)發(fā)的系統(tǒng)升級(jí)工具，對(duì)該項(xiàng)目實(shí)施升級(jí)改造。由于采用專(zhuān)用升級(jí)工具，不僅大幅提高了前期對(duì)原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項(xiàng)目的質(zhì)量。通過(guò)用戶(hù)的積極配合和橫河電機(jī)的共同努力，加強(qiáng)工程各階段與客戶(hù)的充分溝通，僅用了5天的停車(chē)時(shí)間就圓滿(mǎn)完成了本次改造工程，裝置于2015年十一國(guó)慶前夕順利按計(jì)劃一次開(kāi)車(chē)成功，并平穩(wěn)運(yùn)行至今。

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