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　　新浦化學(泰興)有限公司系新加坡新浦化學私營有限公司全資子公司，位于泰興經濟開發區疏港路1#。公司成立于1995年12月30日，經過數次擴建和發展，現有年產75萬噸離子膜燒堿裝置、年產50萬噸氯乙烯裝置、年產32萬噸苯乙烯裝置、年產18.5萬噸硝基苯裝置、年產13萬噸苯胺裝置和自備熱電廠。現投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設110萬噸/年輕烴綜合利用項目;成立新浦化學(倉儲)有限公司，建設40萬立方米輕烴倉儲項目。
　　新浦化學已經采用了近5套橫河的DCS系統，還有變送器、流量計、PH計、色譜等產品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統替換為CENTUM VP R5控制系統。
　　挑戰與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產。經過一段時間的使用后，由于舊系統設備老化，后經過雙方技術確認后決定更換為橫河電機的DCS控制系統。
　　本次燒堿四期DCS系統改造工程包含燒堿和苯胺兩個裝置，總點數為1800點。項目面臨的挑戰是，要在保持原先現場電纜和機柜不被更換的前提下，僅將原先系統軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統中導出。橫河電機必須在規定時間內獨立完成軟硬件的調研工作，確保控制功能的完整性和一致性。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術、營業人員組成的專門項目組，借助橫河電機自主開發的系統升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統軟硬件調研的工作效率，也保證了項目的質量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩運行至今。

RSP720-3CXL-GE Cisco Route Switch Processor 720-3CXL Router

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SIEMENS SINUMERIK PROGRAM PANEL 6FC 5203 5210 5253

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ADLINK PROX-H361

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INDRAMAT TRANS-01.3 USPP TRANS013

XINIX 1011A-M USPP 1011AM

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EMERSON 5A26391H18 USPP 5A26391H18

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OMRON C500-NC222-E NSFP C500NC222E

OMRON NT30C-ST141-E NSFP NT30CST141E

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SQUARE D RJA36120CU33A NSFP RJA36120CU33A

CONTROL TECHNIQUES TA-460 NSFP TA460

BOSCH RHO4.1/IPC300 USPP RHO41IPC300

NACHI RAX11 USPP RAX11

MEASUREX 51304754-150 NSFP 51304754150

FANUC A16B-1211-0092 USPP A16B12110092

Siemens 6ES5 185-3UA21 CHASSIS EXPANSION RACK 21 SLOT

Siemens 6ES5-470-4UA12 USPP 6ES54704UA12

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Oriental Motor UDX5114N-E

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Schneider Modicon AS-8533-004 NSFP AS8533004

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Schneider Modicon AS-B875-002 ASB875002 Analog Input

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Schneider/Modicon Module TM2AMI4LT NIB

Siemens Sinumerik 820G 6FC3801-3AC-Z 6FC8504-1AX00 CRT Monitor Operator Panel

SIEMENS 500-5016 ANALOG OUTPUT MODULE 5005016

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SIEMENS 6ES5-928-3UB21 NSPP 6ES59283UB21

ASEA BROWN BOVERI 57288531 NSPP 57288531

ALLEN BRADLEY 83003C1J1 USPP 83003C1J1

LOUIS ALLIS 46S1676-1010 USPP 46S16761010

HITACHI COMM-2H NSFP COMM2H

ALLEN BRADLEY 1336S-BRF100-AN-EN5 USPP 1336SBRF100ANEN5

RELIANCE ELECTRIC 54339-10 USPP 5433910

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Schneider Modicon GOULD 884 CONTROLLER AS-884A-211

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Schneider TSX Quantum 140 DAO 853 00 140DAO85300 in Box Open Seal

Schneider Modicon AS-B809-016 NIB

POWER AUTOMATION PAMIO-2416 USPP PAMIO2416

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TRIDIUM INC JACE-511-UI USPP JACE511UI

TELEMECANIQUE ATS-23C41N USPP ATS23C41N

FOXBORO P0400YE-0J USPP P0400YE0J

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SIEMENS 6ES5 373-1AA81 6ES53731AA81

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Texas Instruments 305-01DA

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Schneider Modicon NIB AS-MBKT-085 ADAPTER CONNECTOR KIT 67

Schneider Modicon AS-BADU-205 REMAN ASBADU205

Schneider Modicon ASB814108 AS-B814-108 Relay Output

Schneider Modicon POWER SUPPLY AS-P810-001 ~ Repaired

Schneider Modicon AS-S902-091 | 12 mo. warranty | Free UK/EU Shipping | Price Inc UK VAT

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SIEMENS SINUMERIK OP012 6FC5203-0AF02-0AAL Membrane Keypad

SIEMENS FURNAS ELECTRIC CO 8WH9-020-6FC10 NSFP 8WH90206FC10

ALLENBRADLEY1771OADOUTPUTMODULE16POINT120VAC

ALLEN BRADLEY SLC500 BASIC MODULE 1746-BAS C 1746BAS C

ABB PM633 3BSE008062R1, , PM6333BSE008062R1,

York Solid State Motor Starter SSS14L-46A

~ Allen Bradley 150-A97NA SMC-2 Smart Motor Controller 150A97NA AB 97A

MODICON AS-584M-220 USPP AS584M220

ALLEN BRADLEY 1395-B63-D1-P50 NSFP 1395B63D1P50

HALLIBURTON MP-48 USPP MP48

GE FANUC IC3600SPRB1 USPP IC3600SPRB1

SIEMENS 6SE6-440-2UC33-0FA1 USPP 6SE64402UC330FA1

SIEMENS 6AV4010-1AA10-0AA0 USPP 6AV40101AA100AA0

ALLEN BRADLEY 160-AA12NSF1P1 USPP 160AA12NSF1P1

Siemens 6ES5 923-3UC11 6ES59233UC11

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Siemens 6ES5 430-8MD11 USPP 6ES54308MD11

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SCHNEIDER TSXAEZ414 TSX MICRO PLC I/O MODULE 4ANALOG

Square D 8854-SL-10

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SIEMENS 6GK7-343-1CX00-0XE0 6GK73431CX000XE0

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Schneider Modicon TSX COMPACT OUTPUT MODULE DAP 210 AS-BDAP-210 S16B

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Schneider Modicon AS-B814-002 USPP ASB814002

Schneider Modicon REMOTE I/O ADAPTOR POWER SUPPLY AS-P890-000

Schneider Modicon AS-P451-622

Schneider Modicon AS-BDAP-210 Output Module

SCHNEIDER TSX-DSY-16S4 OUTPUT MODULE TSXDSY16S4

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Siemens DRIVE MODULE 6ES7142-1BD10-0XB0

SIEMENS Sinumerik 810 CNC Control Commissioning Manual

SHARP JW-21CM COMMUNICATION MODULE

SIEMENS 6SN1146-1AB00-0BA1 6SN11461AB000BA1

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SIEMENS 6FC5114-0AA01-0AA2 6FC51140AA010AA2 version B

ALLENBRADLEYISOLATEDOUTPUTPLCMODULE1771-ODZFACTORYSEALEDC15-3-52

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ABB DSQC 326

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INDUSTRIAL COMPUTER 8600-RE/SB386SX/AT-40MB NSFP 8600RESB386SXAT4

YASKAWA ELECTRIC CIMR-MTIII-15K USPP CIMRMTIII15K

FANUC A20B-0009-0930 USPP A20B00090930

EUROTHERM DRIVES 590L-0073-9-1-0-0-2-0-0750-310-011-400-0-00-00-00-00-000 USPP 5

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PARVEX MC19PA7326 USPP MC19PA7326

PILZ PSS-SB-3006-IBS-S USPP PSSSB3006IBSS

Siemens 6ES5 453-4UA12 6ES54534UA12

Siemens 6ES5-923-3UC11 USPP 6ES59233UC11

SIEMENS 6ES5-420-7LA11 NSFP 6ES54207LA11

Siemens 6ES5 451-8MA11 DIGITAL OUTPUT MODULE

Siemens S5 6ES5 431-8MA11 6ES54318MA11 Digital

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Siemens 6ES7 323-1BL00-0AA0 6ES73231BL000AA0

Spectrum Controls SBAO-1001-11

Neotion CAM Viaccess ACS 3.x Common Interface Module FREE