1760-L12AWA現貨 in stock! 歡迎來電咨詢~！！

國內的包裝生產線在發展初期一般只能完成物料包裝，后續的搬運工作則由搬運工人來完成。隨著產量的日益擴大，傳統的人工搬運方式顯然無法滿足需求，碼垛機械的出現為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產線中，使生產現場變得智能化，可以實現飲料、食品、日化等行業各種作業的碼垛物流，為企業改善工作條件，減輕個人體力勞動，減員增效起到了關鍵作用。目前主流的控制系統采用 PLC+ 機械手的方式，對整條生產線的末端產品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應用在食品行業。該碼垛線通過 PLC 控制將兩條生產線上輸送過的產品分別輸送到對應的堆疊區，且通過觸摸屏可設定不同的層數采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉向電磁閥、轉向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應系統和左右棧板輸送帶等設備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據需要確認是否轉向 ( 如需轉向則轉向氣缸動作 ) 并計數，PLC 進行判斷產品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產品;當完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應啟動，為缺少棧板的堆疊區提供棧板，依次循環實現持續碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數 CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅動大負載。在HMI選型上，單線系統選用7寸屏即能滿足要求，但對于雙線控制系統，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網接口與 S7-200 SMART 無縫連接，編程調試、設備通訊都很方便。電控系統配置如附表所示。
4.1 結構化模塊設計
　　由于碼垛線控制點數較多，程序較大，而且各部分功能較為分明，所以在軟件設計時，采用結構化編程的理念可使程序結構更加分明。程序設計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調用相應子程序。子程序主要有：開機初始化程序、各設備手動控制程序、入口計數子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統復位及數量清零等子程序組成，如圖 3 所示。

SIEMENS 6GK7343-1CX00-0XE0

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ALLEN BRADLY VersaView 1700M OPERATOR INTERFACE DISPLAY 6186-M17ALTR SER. B

ABB Drive ACS800-02-0170-5+H358+P901 150 HP 3 Phase

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(7432) Kawasaki Robotics PC Board 50999-1384 SEALED (7432)

INDRAMAT TDM1.2-100-300-W1/000 USPP TDM12100300W1000

WESTINGHOUSE A200M5CXXZ1 USPP A200M5CXXZ1

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ABB ACS60100096000B1200901 AC Drive 10HP 3 Phase 600V WOW

AD208BY QTY 10 IN AD208B ANALOG DEVICES IC AMP ISOL 4KHZ PREC 2MA 38SIP

6ES7468-1DE50-0AA0 Brand , Factory Sealed,

900' Syracuse aluminum urd 2/0-2/0-2/0-1 quadruplex wire direct burial cable

SQUARE D MHL3670035DC2351 NSFP MHL3670035DC2351

CONSULTRONICS DLS400 USPP DLS400

BAUMULLER BUS21-30/60-30-001 USPP BUS21306030001

MOOG D122-F022-A022 NSPP D122F022A022

MARATHON DM0140 USPP DM0140

ELECTRON MACHINE MPR83C-W/U5 USPP MPR83CWU5

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iConnect-FM.2 universal iPod adapter interface iPhone FM modulator transmitter

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SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

Advantech ECM-3610 REV.A1.2

ALLEN-BRADLEY 6182-AGAZAC INDUSTRIAL COMPUTER 100 TO 240VAC 50/60HZ 0.4/0.25AMP

ABB 3HAA3563-AHA S3 DSQC249B RECTIFIER BOARD

ACCURAY 083689-001 NSFP 083689001

A06B-6102-H226#H520

803-B64RH ALLEN BRADLEY LIMIT SWITCH

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ASEA BROWN BOVERI 3AFE61004955 NSFP 3AFE61004955

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KROHNE IFM5090CAP/D/HART NSFP IFM5090CAPDHART

GROTH 1260A-04-555-TOZ NSPP 1260A04555TOZ

ACTUS POWER PUB33AX1B USPP PUB33AX1B

PMI MOTION AXA-180-10-30 USPP AXA1801030

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SIEMENS 6ES5 441-4UA13 -- 6ES54414UA13

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Siemens Memory Sub Module 6ES5 375-0LD11 37470

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ABB TEACH PENDANT 3HNE 00313-1

A06B-0153-B084#0008 FANUC SERVO MOTORS REMANUFACTURED

7171 OLYMPUS ENCORE HIGH SPEED CAMERA MOTION ANALYSIS CAMERA

RELIANCE ELECTRIC 2EC4040 NSPP 2EC4040

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ALLEN BRADLEY 1398-PDM-010 USPP 1398PDM010

GENERAL ELECTRIC DS3800NRTB1A USPP DS3800NRTB1A

TOSHIBA VT130H2-U-4330 USPP VT130H2U4330

SYMAX 8030-CRM-540 NSPP 8030CRM540

FISHER ROSEMOUNT 1153DB5RC NSFP 1153DB5RC

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SIEMENS 6ES5 318-8MB13 ET200U - DP Profibus INTERFACE

SIEMENS 6ES5-931-7AA11 NSPP 6ES59317AA11

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